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Streamlining Mixer 2 Blending Process for Reduced Downtime

This project aims to optimize the blending process in Mixer 2 by reducing downtime and improving efficiency. Baseline measures indicate an average of 86 minutes for cleaning due to allergens. The project involves monitoring performance data, documenting the process through videos, and implementing measures such as reducing waiting time and standardizing the process. The next steps include completing the trial, improving stages, training on SOPs, and rolling out the optimized process to other mixers. Key milestones achieved include team selection, Pareto analysis, baseline measures, and communication with stakeholders.

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Streamlining Mixer 2 Blending Process for Reduced Downtime

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Presentation Transcript

  1. CI Project: Mixer 2 Blending CORD

  2. CI Project: Mixer 2 Project Plan

  3. Main downtime impact was due to allergen cleans • Baseline measure is 86 mins for A/C • Continue to monitor performance to fully understand data • Video the process for both operators • - Significant waiting time • - Correct tools for the job • - Standardise the process

  4. Trial week

  5. Mixer 2 – Quad Chart • Next Steps • Complete trial (Wk18) • Improve stage • Completion of SOP’s • Train out SOP’s • Complete action plan • Roll out to other Mixers • Work Completed • Team selection and charter complete • 1st, 2nd & 3rd level Pareto’s • Collated data for baseline measures and set targets • Completed RACI and communicated to stakeholders • Agreed run chart measures • Completed video and reviewed process steps • Completed proposed process steps and worksheets • Issues / Concerns • Counter Measures

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