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FANUC Robotics Toledo Defense and Aerospace Robotic Painting Technology

FANUC Robotics Toledo Defense and Aerospace Robotic Painting Technology. About FANUC Robotics Toledo. FANUC Robotics 24 Years in Robotic Painting Paint Products Designed, Manufactured, Integrated, and Serviced in North America 225+ Employees Dedicated to Paint

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FANUC Robotics Toledo Defense and Aerospace Robotic Painting Technology

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  1. FANUC Robotics Toledo Defense and Aerospace Robotic Painting Technology

  2. About FANUC Robotics Toledo • FANUC Robotics 24 Years in Robotic Painting • Paint Products Designed, Manufactured, Integrated, and Serviced in North America • 225+ Employees Dedicated to Paint • Over 155,000 Robots installed World Wide Since 1982 • Over 120 Paint Robots in Defense Applications • Complete Support Network • Dedicated 6000 Ft2 Paint Lab for Industrial Applications

  3. Robotic Painting Justification • Quality • Material Cost • Warranty cost • Labor Cost • Compliance

  4. Quality Automated robotic application of material brings consistency to the spray out process. • Improve appearance consistency • Improve product film build consistency • Provide consistent gun target distance • Reduce part defects and rework costs • Consistently meet government specifications Eliminate sags and runs Please Open Video 1

  5. MaterialSavings Repeatable robot paths and gun triggering means the material application will save material. • Gun triggers are precise • Optimized gun target distance • Consistent material delivery • Higher transfer efficiency • Overspray reduced Please Open Video 2

  6. Warranty • Proper application per the specification • Eliminates product defects caused by build variation • Reduction of application related variables • Reduced part rework • Reduced scrap rate Pinholes Paint thickness variations Sinking

  7. Labor • Reduce repetitive motion injuries • Reduced worker’s compensation claims • Reduce turnover of skilled operators • Increased throughput potential • Reduced cycle times / increases production rates • Productivity increase • Multi shift operation savings • Larger coverage / per robot Please Open Video 3 Paint Difficult Areas with Robotics

  8. Compliance • Removes employee from a hazardous environment • Eliminate cost of operator protective gear • Booth air can be recirculated • Lower booth air velocity • Lower VOC emissions in the air • Reduce abatement requirements

  9. FANUC Robotics Industrial Painters

  10. P-250iA/15Large Painter

  11. P-250iA/15 Key Features and Benefits • Application Flexibility Through High Performance • Large Reach - 1400/1400 arms • Painting Speed - 1500 mm/s • Payload - 15Kg Applicator & 15Kg on Arm • Sealed Hollow Wrist - 140deg bend • Industry’s Largest Work Envelope • Industry’s Fastest Joint Speeds

  12. Application Flexibility WorkEnvelope & Dimensions P-250iA has the largest envelope and full axis motionrange • Features: • Offset arm improves near reach and extended arm improves far reach • Can paint across entire vehicle from one side • Excellent reach allows for painting near the robot and reduced rail travel • Can paint full fascia/bumper from ear to ear • ‘Flip-over’ option allows for single robot reach both sides • Benefit: • Reduces the size of spray booths • paint shop construction savings • energy savings • Reduces number of robots • Simplified paint path • reduced cycle time and teach time

  13. Application Flexibility • Floor and invert mount • Robot can be mounted over the work area reducing the number of robots and floor space requirements • Industries largest inverted working envelope • Complete range of motion Example: Can Replace Two Robots with One

  14. Flexible Process Equipment Integration Example: Arm Mounted Closed-Loop Paint Hardware Recirculating paint supply lines (24 colors) Specialized Process Equipment Packages for Camouflage Applications

  15. P-50iSmall Painter

  16. Most Flexible Small Painter • Component Parts / Small Parts • Small armor plates, munitions coatings, defense vehicle interior/exterior components • Floor, Invert, and Wall Mount • Install in tight spaces • Large work envelope • Fast axis speed and acceleration • Required for small parts painting • Meet demanding cycle times • Camouflage paint finish compliant Please Open Video 4

  17. Fanuc Robotics Off Line Programming Software Paint Pro Please Open Video 5

  18. Different Uses of PaintPRO Please Open Video 6 Please Open Video 7

  19. Industry Specific Paint LabDedicated To Automotive & General Industrial Applications • Four Booths • 12’, 16’, 20’ and 30’ Side Draft • Single Component, 2K, FRP, Glaze, Adhesive, and Powder Capabilities • Ovens • Large (9’x8’x10’) Gas Fired Process Oven • Small (16”x18”x12”) Electric Process Oven • Training Facility • Full System Operations Training • Product Operations & Programming Training

  20. FANUC Defense – Aerospace Contact Defense – Aerospace Application Specialist Jerry Perez Account Manager Office: (419) 867-6048 Mobile: (734) 216-3829 Email: jerry.perez@frc.com

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