Designing Effective Inspections for Nuclear Construction, Installation, and Commissioning
This document outlines the essential role of inspections in the construction, installation, and commissioning phases of nuclear structures, systems, and components (SSCs). It details the responsibilities of regulatory bodies, the objectives of inspections, and the preparation of inspection plans. Key phases are explored, including engineering design, licensing, and quality assurance documentation. The session aims to provide insights into regulatory practices and examples from Slovak experience, ensuring compliance with safety requirements throughout the nuclear facility lifecycle.
Designing Effective Inspections for Nuclear Construction, Installation, and Commissioning
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Presentation Transcript
13.Design of inspection processes associated with construction, installation and commissioning of SSCsPeter Uhrik Design, conduct, reporting and follow-up of inspection programme related to reactor structures, systems and components important to safety March 2014
The Session Objectives • To explain the role of regulator during construction and commissioning phase. • To explain the reasons for inspection and their objectives. • To provide information about inspection plan preparation. • To give an examples of Slovak practice.
Content • Licence for construction / commissioning • Review process • Objective of inspections during construction/ commissioning • Inspection plan preparation
Phases of NPP lifetime • siting • design approval • construction, installation • commissioning • operation • transition period from operation to decommissioning • decommissioning
Regulatory Body activities • sitingbinding statement /licence • design approval (licence) • construction, installationlicence • commissioninglicence • operationlicence • transition period from operation to decommissioning • decommissioninglicence
Licence • Licence documentation is reviewed or/and approved to verify compliance with legally binding requirements set in Atomic act and related regulations. • Based on the results of verification a licenceis issued by the regulatory body. • The Authority may make any licence subject to the fulfilment of conditions relating to nuclear safety.
Licence for construction / commissioning • Example of licence documentations delivered to regulatory body: • preliminary SAR • requirements on the quality of nuclear installations categorisation of classified equipment into safety classes • requirements on the quality of classified equipment • programmes for SSCs tests • program for commissioning /hold points/ • …
Regulatory inspections and assessment Review • Document review (licensing documentation) • Detail design documentation CEQP (Certified equipment Quality plans) Technical documentation • Modifications permission, licence • Inspections • Inspection Programme (design, manufacturing, construction, installation, commissioning, operation, decomissioning) • Reactive inspections protocols/ minutes • Oversight- (construction, operation, incidents, ...) • Visits at the site • Visits at the manufacturers and observe at the • Observers in licensee’s audits and the manufacturers FAT quarterly protocols/ minutes
Review of licence documentation • Approval of basic design • Approval of major changes and modifications • Approval of Quality management system documentation –Quality plans for Certified equipment CEQP • Approval of Technical documentation for whole life time (design, manufacturing, construction, installation, commissioning, operation, maintenance) • List of Classified equipment SC I-IV • Ageing management and Seismic qualification • Plans for periodic inspections, their results
Why inspections? The inspection plan is a regulatory body tool for continuous and systemic planning of inspection activities at nuclear installations, as well as during transportation and controls of nuclear materials
Objective of inspections • Main objective is to verify: • compliance of construction/installation with licence documentation • compliance of SSCs with approved requirements during Factory Acceptance Tests /FAT/ and during Site AT /SAT/ • whether the licence conditions are fulfilled • whether the acceptance criteria of the tests are met • whether modifications are well prepared and approved in advance
Inspection plan preparation • Inspection Plan is based on: • evaluation of the inspection activities in the past year • section heads proposals • proposal of UJD departments • the evaluation of the events of nuclear installations • expected forthcoming licensee activities • input from long term inspection plan • Usually director of Nuclear Safety Department is responsible for the preparation of overall annual inspection plan.
Inspection plan preparation • Inspections during construction / commissioning phase • planned inspections - annual inspection plan is based on construction / commissioning schedule • unplanned inspections - induced by • modifications • events • site inspectors observations • participation on SAT and FAT • participation on individual functional tests of components and systems
Inspection plan preparation • Content of inspection plan – an example of Slovak practice: • serial number of inspection • name of licensee, nuclear installation • area of inspection /NPP, type of NI/ • short description of an inspection • category /OP, TQ, QA, MA…/ • department responsible to perform inspection • cooperative department • planned quarter • name of inspector responsible to conduct an inspection
Inspection plan preparation • The annual inspection plan is approved by the chairman and issued as a chairman order and published on the official web page. • /example of Slovak practice/
That Was ….. Design of inspection processes associated with construction, installation and commissioning of SSCsPeter Uhrik Thank You for your attention: Questions? Design, conduct, reporting and follow-up of inspection programme related to reactor structures, systems and components important to safety March 2014