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Quality HDPE Plastic Bottles & Containers | Regentplast

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17 diapositives · 28 Views · Feb 21, 2024

RegentPlast is a leading plastic bottle manufacturer and HDPE bottles exporter, specializing in the production of high-quality packaging solutions. As an esteemed HDPE plastic container manufacturer, RegentPlast delivers innovative and reliable packaging solutions tailored to meet diverse industry needs. With a strong emphasis on quality and precision, RegentPlast stands out as a trusted packaging plastic container manufacturer, offering a wide range of products designed to ensure durability, safety, and optimal functionality.

#packaging #manufacturing #hdpe bottles
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  1. COMPANY PROFILE (+91) 9930677219 / (+91) 22 22881152 mktg@regentplast.com Web: www.regentplast.com 603 Raheja Centre, 214 Free Press Journal Marg, Nariman Point. Mumbai-400 021. INDIA

  2. • Products -HDPE, PP Bottles from 12 ml. to 6 Litres in Volume -Cap/ Closures -Custom Blow & Injection Moulded Articles Cosmetics & Beauty Automotive Lubricants FMCG & Home Care Healthcare & Pharma Custom Molded Caps & Closures Agro Chemicals Chemicals • Turnkey Solutions -Product Design -Mould Making - 3D Proto-type SHOT • Production -Extrusion Blow Moulding -Injection Blow Moulding - Injection Moulding SNAP •Decoration & Assembly -In Mould Labelling -Pad Printing -Silk Screen Printing -Blister Sealing •Door Delivery

  3. GROUP PROFILE Established in 1985, Regent Plast Group is an independent Indian developer, manufacturer and marketer of Rigid Plastic Containers for the leading branded industrial products companies in the world. Mission Statement: To help our customers grow their sales by providing innovative, reliable and cost effective packaging & plastic moulding solutions. A Unique Culture of Quality and Service dedicated to our Customers' Needs, along with our promise of Zero Defect Product and On Time, Every Time is the hallmark of our success.

  4. MILESTONE First successful PVC 'shrink-on' film sleeve adapted for pilfer -proof sealing of a container. Bavistin (Fungicide) BASF 1976 First successful plastic container for coconut oil. Parachute 1978 First Injection Blow Moulded, Polycarbonate feeding bottle. Littles Polycarb and Feeder. 1980 First pilfer-proof cap for 100 ml. to 20 ltrs. capacity pesticide containers 1982 1983 First refined groundunt oil packed in Copolymer Polypropylene launched nationally, Goldnut, for Voltas First container for the pesticides industry printed with solvent resistant inks. Resistant to Cyclohexanon - Gujarat Agro Indusries. 1984 First multicolour halftone printing by pad print process on a PVC shampoo container. Sunsilk, for Hindustan Lever

  5. First multicolour printed HDPE carbouy with crimp-seal for pilfer-proofing. Monocil, 20 Itrs. Quadrant First thermoplastic printed container, developing for sterilising by autoclaving system. 120c and 20 lbs/in2 pressure. Nebasulf, for Pfizer 1985 1994 First successful Induction Sealing of Agrochemical Bottles First successful Introduction of Selar Barrier Containers for the Agrochemical Market 2013 First push auto-deflash EBM bottle made 2016 First multi-layer bottle made with recycled plastics in middle layer In-Mould Labelling (IML) System for 500ml to 5 Ltr HDPE Bottles 2018 Embarked on sustainability journey with Rain water harvesting & Roof Top Solar System 2021 2022 Started (Post-Consumer-Recycled Plastics) bottles commercial supplies of PCR Established manufacturing facility (class 100,000 clean room) for pharmaceutical packaging material with US DMF approved raw material packaging-supplying 2023 Commissioned 300 Kw roof-top solar for captive power consumption at our Umbergaon factory

  6. ??????????????????????? ???????????? ??????????????????? MANUFACTURING LOCATIONS ?????????????????????????? ??????????????????????????? ???????????????????????????????????? Umbergaon, Gujarat Plot Area: 160,000 sqft. Built-up Area: 35,000 sqft ? ?????????????????? Daman, U.T. Built-up Area: Approx. 24,000 sqft. ? ????????????????????????? ??????????????????????????? ? ??????????????????????????????????????? ISO 9001: 2015 Company USFDA DMF No. 037613 (Primary Packaging Material) ? ??????????????????????????????????????? ? ???????????????????????????????????????

  7. INNOVATIONS In-Mould Labelling To reduce pilferage Improve recyclability Light weighting of packs Multi-Layer (3 Layer) Light Weighting Regrind layer is restricted to middle layer, therefore, improving on quality of pack Introduce recycled material in middle layer to improve sustainability of plastic packs ? ?????????????????? ? ???????????????????? ? ????????????????????? ? ???????????????????????? ??????????? ? ????????????????????? ? ??????????????? ? ??????????????????????????????? ??????????????????????????????????? ?????????????????? ? ??????????????????????????????? ???????????????????????? ??????????????????????????????? ? ???????????????????????????????????????

  8. SUSTAINABILITY Rain water harvesting Roof Top Solar Completed for Daman Plant in 2020-21 300kw for Umbergaon commissioned in September 2023 ?????????????? ? ??????????? ?????????? ? ?????????????? ? ?????????????? ??????????????? ??????? ? ?????????? ???????????? ?????? ?????????????? ???????????? ?? ??????????????????????????????????????? USE RECYCLED PLASTICS SAFELY Outer Layer 25% HDPH (Virgin)+MB 1 Middle Layer 2 50% Regrind / P.C.R. Inner Layer 3 25% HDPH (Virgin) P.C.R = Post Consumer Recycled Plastics

  9. LIST OF TESTING EQUIPMENT Sr. Name of Device Purpose Electronic Balance Drop Tester Micrometer Screw Gauge Verinier Caliper Measuring Cyliper Pressuri zed Leak Testing Machine Height Gauge Thermometer Standard Weights (01 gms to 100 gms) Standard Weights (50 gms to 100gms) Melt Flow Index Tester ESCR Equipment AIR Compressor Colour Chamber Compressive Deformation M/c Water Bath Ice Box Wall Thickness Measuring Instrument Induction Sealing Instrument Vibration Tester for Closure Leakage Test Torque Meter Shore A Hardness Tester Opacity Test Equiment Vacuum Tester Top Load Tester Ash Test M/C (Furnace ) For Precise Check Of Weight For Drop Impact Test For Measurement Of Thickness For Measurement Of Dimensions For Measuring Volume To Detect Pin Holes & Leakage For Measurement Of Height For Measurement Of Temperature For Calibration Of Scales For Stacking Test For Measuring Melt Flow Index For Testing Environmental Stress Crack Resistance För Testing Air Pressure / Leak Detector To Match The Shade For Testing Strength Of Container For Conducting Aging Resistance Test For Conducting Ageing Resistance Test For Testing Nondestructive Wall Thickness For Testing Induction Sealing Of Wads. To Check Transport Worthiness Of Product For Testing Cap Fitment For Testing Opacity Of Bottle For Testing Shore A Hardness Of Rubber/ Tρε For Testing Leakage In Vacuum For Checking Top Load For Checking Ash Content In Master Batch 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 ????????????????????????? ????????????????????????? ?? ??????????????????????????????????????? ?? ???????????????????????????????????????

  10. ?????????? ??????????????????????????????? OUR VALUES ?????????? 73% Sales from Lubricants 21% Sales from Chemicals Open Items - no investment for Brands To maintain Customer Focus 1. Continuously, investing in Multi-Layer Auto-Deflash Equipment (Accuracy, Consistency and reduce human error) Manufacture High Quality Products 2. Provide Sustainable Alternatives PCR Bottles & Fiber Based 3. ??????????????????????????????? 4. Nimble in anticipating Customer Demand We have storage /warehouse capacity of 25k sqfeet, and work with customers to meet their peak demand Lightweighting of Bottles View Strip In-Mould Labelling Turnkey Development from Design 5. Innovate to provide value added products Concept to 2d/3d, Prototype --> Final Product ?????????? 6. Be a low-cost warrior Upgrading equipment with multi-cavity & power saving equipments with increased automation Build Employee engagement and culture, give back to the Society in which we operate Social Engagements with Families, Continuous Training, Help the Local Society in which we operate 7. ???????????????????????????????? ??????????????????????????????? Internal Quality Audit training Water Filter at Railway Station Our Chairman Distributing Glasses at Eye Camps ?? ??????????????????????????????????????? ?? ??????????????????????????????????????? ?? ???????????????????????????????????????

  11. OPEN ITEMS PACKAGING SOLUTIONS Context: Start-ups as well as established brands wish to package their products in ready packaging solutions for various reasons: • Quick Turnaround times • Tried and tested, leak free packaging solutions • Attractive Shapes with family of sizes • No investment in new moulds Additional Benefits: • Customized Colours • Provision to add Logos on selected caps • Ability to source Post-Consumer Recycled Plastics in select HDPE Bottles to meet brands' sustainability goals.

  12. ????????????????????? EXAMPLES FOR LUBE OIL ?? ??????????????????????????????????????? ?????????????????????? ?? ??????????????????????????????????????? EXAMPLES FOR CHEMICALS ?????????????????????? ?? ??????????????????????????????????????? ?? ??????????????????????????????????????? ?? ???????????????????????????????????????

  13. LIGHT WEIGHTING OF 1 LTR LUBRICANT BOTTLE, BY USING 3 LAYER STRUCTURE Before After Multi-Layer Change Mono Layer -80% 60 65 Weight(gm) 37 40 -8% Top Load Running successfully since 2017 ??????????????????????????????????? ??????????????????????????????????? ??????????????????????????????? ??????????????????????????????? ??????????????????????????????????? ??????????????????????????????????? above: Picture of 3 Layer Structure ?? ??????????????????????????????????????? ?? ???????????????????????????????????????

  14. Obligation For Use Of Recycled Plastic Content 25-26 26-27 27-28 28.... Rigids 30% 40% 50% 60% Source: Plastic Waste Management Rules, 2016, dtd. 16th February, 2022 ?????????????????????????????? ??????????? ? ?????????????? ?????????????? ???????????????????? ?????????? ? ???????????? ? ??????? ??????????? ?? ??????????????????????????????????????? ADVANTAGES: . P.C.R. In Middle Layer, Not In Contact With Filled In Product . No Pin Holes . Colour Consistecy P.C.R. = Post Consumer Recycled Plastics.

  15. SELECT PROJECTS IN P.C.R. 30% To 50% P.C.R. for Lubricants 100% P.C.R. for Laundry / Homecare

  16. CASE STUDY: RECENT 1.5 LTR TURNKEY DEVELOPMENT ??????????????????????????? ??????????????????? 2D 3D Prototype ????????????????????????????????????????????????????????????????????????????????????????????????????????????????????????????????????????????????? ?????????????????? ??????????????????????????????????????????????????????? ?????????????????????????????????????????????????? ??????????????????????????????????????????????? ?? ??????????????????????????????????????? Final Product Value Addition:Provided Insert(s) for Multiple Logos, so that Lube Company could use same packaging for multiple Savings in Design/ Mould Cost O.E.M.s.

  17. THANK YOU ! Please visit our website: www.regentplast.com and explore our Product Catalog on the Home Page for Stock Packaging Options. ??????????? ? ????????????????????????????????????????????????????????????????????????????????? ?????????????????????????????????????????? ? ???????????????????????????????????????????? Winner of Economic Times (ET) Polymers Awards 2022 (in MSME Category) We will be glad to run trials for you in P.C.R. ?????????????????????????????????????????????????? ??????????????????? ?????????????????????????????????????????????????? ???????????????????????????????????????? ??????????? ?????????????????? ?????? ?????????? Best 1 Ltr Bottle Supply From HPCL ??????????? ? ????????????????????????????????????????????????????????????????????????????????? ?????????????????????????????????????????? ? ???????????????????????????????????????????? ?? ??????????????????????????????????????? Winner of National Award Ceremony for Responsible Packaging (FIPSA 2022) and RESPACK 2023 (June 2023) ?????????????????????????????????????????????????? ???????????????????????????????????????? ??????????? ?? ???????????????????????????????????????