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Sinter Pallet Cars

Sinter Pallet Cars. SIMPLEX CASTINGS LTD. SIMPLEX CASTING WORKS. WELCOME TO SIMPLEX CASTING LTD. The one Roof Solution to all your Engineering Needs CI, SG Iron, Alloy Steel and all Intricate and Heavy Castings from 500 kg to 60 tons in one piece Structural Fabrications

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Sinter Pallet Cars

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  1. Sinter Pallet Cars SIMPLEX CASTINGS LTD

  2. SIMPLEX CASTING WORKS

  3. WELCOME TOSIMPLEX CASTING LTD The one Roof Solution to all your Engineering Needs CI, SG Iron, Alloy Steel and all Intricate and Heavy Castings from 500 kg to 60 tons in one piece Structural Fabrications Steel Plant, Power Plant, Shipping Equipments and Heavy Machines Building Heavy Machining Capabilities all CNC In-house Forging Unit

  4. We Serve the Industries Worldwide Steel Plant Power Plant Cement Industries Sugar Plants Non-Ferrous Metallurgical Industries Railways Shipping We Cast as you Need

  5. Way back in the year 1994 Simplex Castings Ltd collaborated with SATO MANUFACURING Co Ltd. Japan and developed SG Iron Sinter Plant Pallets under the expert guidance of Dr Y Matsubara. The technology has been well absorbed and updated as per the modern needs of the Sintering Technology.

  6. SIMPLEX SINTER PALLET CARS Simplex has commissioned two Sinter Plants on Turnkey basis, in the past one at Bhilai Steel Plant 320 m2 with Tyazpromexoprt Russia, and other at Rourkela Steel Plant 220 m2 with Mitsui/Hitachi Zosen and understands integrity of Process quality and productivity of sinter plants which are continuously growing, and can only be met with designs suitable for the rugged iron and steel making environment. Our technologies for Pallet Cars meet all local and market specific requirements.

  7. BENEFITS OF SIMPLEX SINTER PALLET CARS • Stable for high sinter quality • Increased productivity • High structural stability with difficult charge materials • Pallet Cars with high bed height • Extended pallet width –Grate Wings Sinter Pallet Cars • Possibility of processing various ores • Less wear • Lower energy loss • Pallets Cars designed for less space requirement sinter plants • Less spillage • Manufactured as per the designed requirement of best Sinter Technologies

  8. SINTER PALLET CARS BY SIMPLEX • Pallet Cars • This new generation of sinter machine pallet cars provides the following • benefits: • Decreased off gas volume, as the false air sucked along the side walls of conventional sinter machines is significantly reduced Increased yield • Improved productivity • Lower specific energy consumption • Improved sinter quality

  9. SINTER PALLET CARS BY SIMPLEX • Each pallet comprises of: • A cast pallet body, as a single unit or in three pieces • Exchangeable front plates • Four roller sets, each set containing one running roller and one pressure roller, both arranged on the same shaft • Grate bars made from high alloyed cast steel • Side walls of cast material • Insulating sections to protect the pallet body

  10. SIMPLEX SINTER PALLET CARS Grate Bar Side Wall frame sides 10 mm The material of construction of sinter plant pallets is either SG Iron or cast steel conforming to Grade 4 of IS 3038:1992 `Martensitic’ stainless steel and alloy steel castings for pressure containing parts suitable for high temperature service .

  11. SIMPLEX SINTER PALLET CARS Aligned Rollers

  12. SIMPLEX SINTER PALLET CARS Testing a SG iron PALLET CARS with high chrome cast grate bars

  13. SIMPLEX SINTER PALLET CARS and Supports • Sinter Pallet Cars and Support Systems as per your design: • 1.0M x 1.0M ~ 1.5M x 5.5M • Pallet width 3m with bed height of 700 mm • Spring loading of Pallet Assemblies with high chrome grate bars, the machine structural frames, rail supports, curved pallet guides etc

  14. Our Customers

  15. Our Customers

  16. Our Customers • Sinter Pallet Cars and Support Systems has been supplied to: • Bhilai Steel Plant • Rourkela Steel Plant • Bokaro Steel Plant • Essar Steel • TATA Steel • Vishakapatnam Steel Plant • Birla Copper • Hindustan Zinc • Lindsay International • Mandovi Pallets Ltd • Egyptian Iron & Steel Co. • Otto Corporation Japan, Kawasaki Steel Chiba • Otto Corporation Japan, NSC-Komatsu • Mitsui Corporation Osaka, Kobe Steel

  17. Thanks Compiled & Designed by: Anil Singh and GD Mishra

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