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March 20, 2012. ENGR-1110 Team 12-A. 2. Overview. IntroductionBasic conceptDriving strategyMechanical sub-systemElectronic sub-systemMaterials and costReliability and safetyCompetition results and analysisConclusion. March 20, 2012. ENGR-1110 Team 12-A. 3. Introduction. Drive a LEGO car around an oval track in the shortest net timeConsider time penalties and bonusesConsider various trade-offs.
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1. March 20, 2012 ENGR-1110 Team 12-A 1 ENGR 1110: Lego Car ProjectFinal Design Presentation Section 12; Team A
John Langdon
Clint Patterson
Joseph Berrios
Mustafa Ali
Tim Aldridge JohnJohn
2. March 20, 2012 ENGR-1110 Team 12-A 2 Overview Introduction
Basic concept
Driving strategy
Mechanical sub-system
Electronic sub-system
Materials and cost
Reliability and safety
Competition results and analysis
Conclusion JohnJohn
3. March 20, 2012 ENGR-1110 Team 12-A 3 Introduction Drive a LEGO car around an oval track in the shortest net time
Consider time penalties and bonuses
Consider various trade-offs The ENGR-1110 course involved the design and development of a LEGO car that can complete an oval track in the shortest amount of time. As per specifications, however, we cannot use a battery to operate the DC motors, and have to rely on a computer soundcards analog output. This project involves the design and development of not only a robust car, but reliable driving software and circuitry, too.
Creating an incredibly fast car, however, is not a difficult task. The real secret behind this project is taking a close look at the specifications that include time penalties and bonuses to determine the best driving strategy.
As with most engineering projects, we had to consider performance, reliability and costs. At each design stage, we considered factors such as:
performance vs. reliability
Performance vs. Costs
And Reliability vs. Costs
In order to develop the most cost-effective car.The ENGR-1110 course involved the design and development of a LEGO car that can complete an oval track in the shortest amount of time. As per specifications, however, we cannot use a battery to operate the DC motors, and have to rely on a computer soundcards analog output. This project involves the design and development of not only a robust car, but reliable driving software and circuitry, too.
Creating an incredibly fast car, however, is not a difficult task. The real secret behind this project is taking a close look at the specifications that include time penalties and bonuses to determine the best driving strategy.
As with most engineering projects, we had to consider performance, reliability and costs. At each design stage, we considered factors such as:
performance vs. reliability
Performance vs. Costs
And Reliability vs. Costs
In order to develop the most cost-effective car.
4. March 20, 2012 ENGR-1110 Team 12-A 4 Basic Concept
5. March 20, 2012 ENGR-1110 Team 12-A 5 Driving Strategy
6. March 20, 2012 ENGR-1110 Team 12-A 6 Driving Strategy REAR-WHEEL DRIVE:
Drive: 1 motor ? rear-axle
Steering: 1 motor ? rack & pinion
Rectangular path on course
1st run: automated w/ manual backup
2nd and 3rd: fully automated
7. March 20, 2012 ENGR-1110 Team 12-A 7 Mechanical Sub-system Rear wheel drive
Tire traction
Maintenance
Construction JoeyJoey
8. March 20, 2012 ENGR-1110 Team 12-A 8 Rear Wheel Drive Drive motor
1 motor connected to rear-axle
Both drive wheels connected to rear axle
Rack & pinion
1 motor connected to a linear rack
Rack connected to pinion that pivots two steer wheels JoeyJoey
9. March 20, 2012 ENGR-1110 Team 12-A 9 Rack and Pinion Close Up
10. March 20, 2012 ENGR-1110 Team 12-A 10 Maximized Tire Traction Weight localized on each set of wheels
Rubber radial tires
Light-weight stranded wire JoeyJoey
11. March 20, 2012 ENGR-1110 Team 12-A 11 Easy Maintenance Both motors easily removable
Quick transformation from pivot-steer to rear-wheel-drive and vice versa
Hooks at end of each wire and diode
Quick changes to circuit design
No soldering required
No electric tape required JoeyJoey
12. March 20, 2012 ENGR-1110 Team 12-A 12 Sturdy Construction LEGO friction pins
Virtually impossible to break bricks apart
Built-in tower to hold wire JoeyJoey
13. March 20, 2012 ENGR-1110 Team 12-A 13 Close Up Shot 2
14. March 20, 2012 ENGR-1110 Team 12-A 14 Front
15. March 20, 2012 ENGR-1110 Team 12-A 15 Top
16. March 20, 2012 ENGR-1110 Team 12-A 16 Electronic Sub-system Frequency and Waveform
Programming
Wiring Mustafa:
During our design phase
the e-sub underwent evolutionary changes.
It started as a basic power unit for the car
But by the end,
a DirectX software that can learn the path around the track, and replay it down to the millisecond.
Mustafa:
During our design phase
the e-sub underwent evolutionary changes.
It started as a basic power unit for the car
But by the end,
a DirectX software that can learn the path around the track, and replay it down to the millisecond.
17. March 20, 2012 ENGR-1110 Team 12-A 17 Frequency and Waveform 150 Hz frequency
Square wave with positive duty cycles
Circuit:
1 diode on drive channel
1 diode on steering channel Mustafa:
Clint talked about the basic concept of the project,
Where an audio amplifier raises the amplitude of the soundcard output to power the car
Audio amplifiers have different gains at different frequencies
And we found the optimal frequency using a graph of gain vs. frequency
Included in our design report
By connecting a diode between the amplifier and a multi-meter
we found that
a square wave with a 70/30 duty cycle provided the highest voltage.
Mustafa:
Clint talked about the basic concept of the project,
Where an audio amplifier raises the amplitude of the soundcard output to power the car
Audio amplifiers have different gains at different frequencies
And we found the optimal frequency using a graph of gain vs. frequency
Included in our design report
By connecting a diode between the amplifier and a multi-meter
we found that
a square wave with a 70/30 duty cycle provided the highest voltage.
18. March 20, 2012 ENGR-1110 Team 12-A 18 Programming Matlab to generate square wave .WAV
Visual Basic for drive-by-wire driving
Left channel: drive motor
Right channel: rack-and-pinion motor
Media source:
Primary CDRW with backups
Backup floppy disks MustafaMustafa
19. March 20, 2012 ENGR-1110 Team 12-A 19 Wiring Requirements: low resistance / low friction
Wiring simulation runtimes using PSpice MustafaMustafa
20. March 20, 2012 ENGR-1110 Team 12-A 20 Materials and Costs Mandatory Supplies*: $57.25
LEGO parts: $20.42
Wire: $10.21
Total Expenditure: $87.88
* Mandatory Supplies: 2 motors, 2 sets of wheels and tires, 8 diodes
21. March 20, 2012 ENGR-1110 Team 12-A 21 Reliability and Safety Redundant systems
Multiple media sources
Backup manual system if automation fails
Insulated Wires
Product not intended for children under the age of 10.
22. March 20, 2012 ENGR-1110 Team 12-A 22 Testing and Competition Results Practice times (average)
Setup Time: 15-25 seconds
Automated: 0-50 seconds + setup
Manual: 102 seconds + setup
Actual time:
Setup Time: 10-15 seconds
Automated: N/A
Manual: 78 seconds
Final position in class: 5th
23. March 20, 2012 ENGR-1110 Team 12-A 23 Issues During Competition Problem: Automation on 1st run not possible with new amplifier setting
Solution: Manual recording saved
Problem: A glitch in 2nd runs 4th turn resulted in too sharp a turn
Solution: Corrected by delaying 4th turn by 1.5 seconds
Problem: Setup error in 3rd run resulted in malfunction
Solution: Need to be careful in future about procedures
24. March 20, 2012 ENGR-1110 Team 12-A 24 Conclusion Car designed to meet user requirements
First-ever rack & pinion implementation
Drive-by-wire software
Predictable performance due to extensive testing