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Evol Specs. MHI Evol. Anvil Cylinder. Take Off Belts. Die Cylinder. MHI Evol. Anvil Cylinder. Take Off Belts. Die Cylinder. MHI Evol. Anvil Cylinder. Take Off Belts. Die Cylinder. 45 Degrees Maximum Extended. Parts. Lifters Arms Mouse Traps Back Staple UHMW.
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MHI Evol Anvil Cylinder Take Off Belts Die Cylinder
MHI Evol Anvil Cylinder Take Off Belts Die Cylinder
MHI Evol Anvil Cylinder Take Off Belts Die Cylinder 45 Degrees Maximum Extended
Parts • Lifters Arms • Mouse Traps • Back Staple • UHMW
Typical Types of Inner Ejection Arms Standard Left Paddle Right Paddle Center Paddle
Types of Internal Ejection UHMW Method is for Knife to Knife 5/8” and less Paw Method is for Knife to Knife between 5/8” and 7/8” Standard Method is for Knife to Knife larger than 7/8”
Direct Pins Specs for Evol 84 • Red Double pin with perf slot most preferred • Gray 1/2” diameter head • White 5/8” diameter head • DK Blue 3/4” diameter head • DK Yellow 1” diameter head preferred beside red • Black 1 1/4” diameter head • Green 5/16” no head w/spring used with gate holes • Pink 5/16” no head used for exterior
Direct Pins Specs for Evol 100 • Red Double pin with perf slot most preferred • Gray 1/2” diameter head • White 5/8” diameter head • Dk Blue 3/4” diameter head • Dk Yellow 1” diameter head preferred beside red • Black 1 1/4” diameter head • Lt Yellow 5/16” no head w/spring used with gate holes • Lt Blue 5/16” no head used for exterior
Wood Specs • 1/2” x 10.166” ID Wood (Evol 84) • 1/2” x 11.551” ID Wood (Evol 100) • Routing Depths • .150” (3.8 mm) for External Lifters • .150” (3.8 mm) for Internal Lifters • .250” (6.35 mm) for UHMW Areas
Cylinder Diameter Rule Height Running Circumference Number of Bolt Hole Rows Around Bolt Hole Step Distance of Bolt Holes Across Center Score/Centerline of Hole Pattern Zeroline of Hole Pattern *Keyhole Centering Customer Preference 10.166” 0.960” 37.639” 16 2.3531” 50 mm On On On Centerline or 50 mm toward Glue Tab Evol 84 - Cylinder/Hole Specs
Cylinder Diameter Rule Height Running Circumference Number of Bolt Hole Rows Around Bolt Hole Step Distance of Bolt Holes Across Center Score/Centerline of Hole Pattern Zeroline of Hole Pattern *Keyhole Centering Customer Preference 11.551” 0.960” 41.97” 18 2.3317” 50 mm On Between On Centerline or 50 mm toward Glue Tab Evol 100 - Cylinder/Hole Specs
CAD Process (Part 1 of 4) • Open Diecut CAD File • Merge bolt/pin hole file into file • Find best positioning of hole pattern • Change knives to side bevel • Add shells • Add scrap knives
CAD Process (Part 2 of 4) • Add plungers • Add lifters • Add perf holders • Create routing paths for lifters • Select best bolt holes for use and delete remaining ones
CAD Process (Part 3 of 4) • Create/Output rubber file for scrap support • 5/16” Green Gorilla (Urethane) • Create/Output rubber file for scrap assist • 7/16” Green Gorilla – Singlewall • 3/8” Green Gorilla - Doublewall • Create/Output rubber files for lifter support • 3/16” Green Gorilla • Create/Output rubber files for product lift rubber • 9/16” x 5/8” Gray Strips
CAD Process (Part 4 of 4) • Create/Output rule files • wonumber.dds • Create/Output lifter files for waterjet • wonumberla.dxf • Create/Output laser file • wonumber.hpg • Input Materials into Paladin
Misc Notes For Identifications • Etch centerlines of rod of lifter arms • Etch legend on dieboard with pins needs
Rubber Specs • Pull Bands • 3/8” x 1/2” Gray strips (lead to trail) • Every 20” Across Press • Product Lift • 9/16” Tall x 5/8” Gray Wide Strips (inside product area) • Need recessed 1/8” for doublewall dies • Waterjet Cut around all Cutting Rule • Product Support in Scrap Area • 5/16” Tall Green Gorilla Rubber (Urethane) • Full area with cutouts for lifters and plungers • Lifter Support • 3/16” Tall Green Gorilla Rubber • Scrap Assist in Scrap Area • 7/16” Tall Green Gorilla Rubber (Singlewall) • 3/8” Tall Green Gorilla Rubber (Doublewall) • Glue Tab Crush • 5/16” Tall BK80 Black Rubber
Rule Specs • 4 Point .970” 10 tooth Side Bevel SNN • 4 Point .960” 10 tooth Side Bevel - 1/4” Bottom Notch • 4/8 Point .850” Laser Crease • 4/8 Point .860” Laser Crease SNN • 4 Point .937” Perforating Rule • 4 Point .937” Perforating Rule SNN • Curved Rule • 10.166” ID (Evol 84) • 11.566 ID (Evol 100)
.300” .085” .250” .875” .320” .500” .350” .080” .190” .230” .310 .340” .990” .680” .530” .300” .340”
Gate Hole Measurements 32 mm 1.25” 1 mm radius .039” 8.9 mm .350” 6.8 mm .270” 8.9 mm .350” 24.6 mm .970” 8.9 mm .350”
Perf Holder Specs • Straight Red Plungers & All Internal • 7/8” long - 4 teeth – tooth on each end • Straight External (Small Trim) • 3/4” long - 3 teeth - space against knife • Curved (3/4” Radius) • 7/8” long - 3 teeth – space on each end
Lifter Process • Lifters will be waterjet cut • Lifters will be bent with 3/16” offset • Clips must be put on lifters
Plunger Specs • Cutout Scrap support rubber for pin head • Paint area to show pin color
Lifter Specs • Hole in lifter must line up exactly with hole in cylinder • Use locator for line up assist • Pin holes or bolt holes can be used as lifter holes
Lifter Specs (Outside Trim) • Perf Holder • 3/4” Long Straight • 4 point .970 1/8” x 1/8” perf • Space against product knife • Lifter tight against rule 6 mm (1/4”) Green Gorilla
Lifter Specs (Outside Scrap) • Perf Holder • 5/8” Long – Straight – 3 Teeth • 4 point .937 1/8” x 1/8” perf • Lifter extends past perf 6 mm (1/4”) Green Gorilla
Lifter Specs (Small Scrap) • Slots 11/16” rule to rule or smaller • Must have UHMW inside
UHMW Hole Measurements 5 mm .200” Singlewall 6 mm .240” Doublewall 32 mm 1.25” .085” 13.8 mm .550” Singlewall .070” 13 mm .050” for doublewall 10 mm .394” Maximum .350” 6.2 mm .250”
Routing Dieboard Measurements Hardware Area UHMW Area 3.8mm 1.50” 6.8 mm .270” 13 mm .520” 6.2 mm .250”
3 mm UHMW Clearance
UHMW Info • UHMW will be no wider than 5/8” • UHMW will be 13 mm tall for Singlewall • UHMW will be 12 mm tall for Doublewall • UHMW will be waterjet cut • Cut height and diameter • Cut slots for lifters
Lifter Specs (Larger Scrap) • 5/8” rule to rule or larger • Open area fully covered 7 mm (5/16”) 5 mm (1/4”) Green Gorilla
Product Lift Rubber • Waterjet cut strips next to all cutting rules • Recess wood 1/8” for Doublewall 3 mm Gray Rubber Doublewall Singlewall 14 mm (9/16”) 17 mm (11/16”) Doublewall Recess