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SAFETY COMMITMENT. I will always ensure safety for a safer tomorrow…. COMPANY PROFILE. SAFETY ORGANIZATION. Divisional Head (PAD). Dept. Head - Mgr (Safety & Environment). 2 MEPCO 3 REC. Sectional Head Dy. Mgr Safety. Sectional Head Dy. Mgr Environment. Sr. Engr (4). Sr. Engr (2).
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SAFETY COMMITMENT I will always ensure safety for a safer tomorrow…
SAFETY ORGANIZATION Divisional Head (PAD) Dept. Head - Mgr (Safety & Environment) 2 MEPCO 3 REC Sectional Head Dy. Mgr Safety Sectional Head Dy. Mgr Environment Sr. Engr (4) Sr. Engr (2) Engr (4) Engr (3)
SAFETY CONCEPT ZERO ACCIDENT MEN MACHINE MGMT Build Safety Culture thro’ Safety mind…
SAFETY ACTIVITIES MEN: 1. General safety training 2. Job specific training 3. Fire fighting 4. First aid 5. Emergency preparedness 6. Process observation & work standardization 1. Forklift operation 2. Tow motor operation 3. Vehicle driving 4. EOT operation 5. Boiler operation 6. Hot work 7. Height work 8. Spill handling 9. Solvent handling 10. Scrubber operation 11. HV works
SAFETY ACTIVITIES MEN: 1. Team member training - Rule follow 2. Supervisor (TL/GL) training - Rule monitor 3. Managers’ training - Performance monitoring
SAFETY ACTIVITIES MEN: Training Simulation training • Power point • Oral training (Tool box talk) • Easy understanding of risk
SAFETY ACTIVITIES MEN: Identification by members 1 29 Motivation by Mgmt… 300
SAFETY ACTIVITIES MACHINE: 1. Std confirmation during design stage 2. Eqpt audit for C/M sustenance 3. Eqpt functional assessment 4. Standardization thro’ machine std.
SAFETY ACTIVITIES MANAGEMENT: 1. Daily audit 2. Weekly small group activity 3. Monthly audit (Emergency preparedness. Legal…) 4. Fortnightly cross functional audit (recurrence prevention / theme based) 5. Monthly integrated Safety Commitment
As a Safety Engineer… ? What does Corporate expect from you???
As a Safety Engineer… ? What should you / I do??? What does Corporate expect from you???
Corporate expectation… FMEA, Fault tree analysis, …. Will not work out… Gap identification…
Gap identification… Study the existing the system Identified gap towards achieving ideal condn. M.E (Industrial Safety Engg)
Gap identification… Study the existing the system Identified gap towards achieving ideal condn. 1. Study the existing system 2. Grasp the existing condn. 3. Correlate to your so called syllabus 4. Propose your thinking 5. Justify its importance 6. Implement M.E (Industrial Safety Engg)
Safety @ priority… 2 1 2 Logistics (Parts) Production / Process Logistics (Product) Commutation Commutation 3 Suppliers Dealers CSR
Safety in broad spectrum… 1. Training 2. Audit 3. Legal 4. Others
Safety in broad spectrum… 1. Training 1. equip resource 2. Training mtrl - less lines / no lines 3. Interact with the trainees 4. Make training a fun...
Safety in broad spectrum… 2. Audit 1. Simplify your audit style (checksheet) 2. Involve all stakeholders (train your stakeholders - make them accountable) 3. Identify
Safety in broad spectrum… 2. Audit 4. Report & communicate - Report - What is unsafe? - What are the possible consequence - Ranking of severity (for C/M implementaion via prioritization) - Reporting (communication) - 1st to working group, then to Mgr (Dept heads) - Follow up for implementation - Calling for meeting (both Dept / Divn) for C/M progress 5. Interact with working group (bring him the confidence that you are there for him...)
Safety in broad spectrum… 3. Legal compliance 1. Make your self clear regarding the legal compliance 2. Make a legal compliance checksheet 3. Monitor on monthly basis
Safety in broad spectrum… 4. Others 1. Learn vernaculars 2. Establish communications 3. More interaction with Shop people - they knew more than you… 4. Spend more time in the workplace 5. Prove yourself to your management
To conclude… Safety is a never ending mission, The more you dig, the more you get… Thank you…