1 / 12

Opgrade: Innovative Plant Performance and Capital Allocation Tool

Opgrade is a cutting-edge service that uses a proprietary statistical flow solver to predict future revenues by considering reliability data. It helps optimize capital allocation, tank sizing, and revenue impacts. By employing Opgrade, businesses can generate substantial returns and improve operational efficiency.

unity
Télécharger la présentation

Opgrade: Innovative Plant Performance and Capital Allocation Tool

An Image/Link below is provided (as is) to download presentation Download Policy: Content on the Website is provided to you AS IS for your information and personal use and may not be sold / licensed / shared on other websites without getting consent from its author. Content is provided to you AS IS for your information and personal use only. Download presentation by click this link. While downloading, if for some reason you are not able to download a presentation, the publisher may have deleted the file from their server. During download, if you can't get a presentation, the file might be deleted by the publisher.

E N D

Presentation Transcript

  1. Executive Summary Reliability-Based Plant Performance & Capital Allocation Decision Tool

  2. Contents • What is Opgrade? • What does Opgrade do? • Why Opgrade?

  3. What is Opgrade? • Opgrade is an innovative service that employs a unique tool • It answers the question: “ What is the impact on revenue if we allocate capital differently, when taking reliability into account? ” • How? Opgrade uses a proprietary, reliability-based, statistical flow solver that transforms the following inputs into On-Stream Factors (OSFs) for all of your units and streams, thus predicting your future revenues • Unit & Equipment Reliability • Supply Availability • Planned Maintenance • Actual Process Flows • Actual Mass Balance • Actual Operational Rules • Tank Working Volumes • Intelligent Flow Routing

  4. Opgrade is Innovative • Opgrade services help our clients: • Know where installing additional capital will actually alleviate reliability bottlenecks and maximize return on capital employed (ROCE) • Size new tanks to meet demand and maximize ROCE • Reallocate existing tanks to different services without impacting revenue, thus maximizing ROCE • Opgrade as a tool: • Evaluates plant configurations based on reliability data • Is good at handling complex operational rules and tank logic • Can handle product loops (e.g. outputs also used as inputs) • Calculate dynamic mass balances “ Opgrade combines the best features of three different tools without their inherent limitations ”

  5. What Does Opgrade Do? • With Opgrade you can: • Predict future revenues using complex system models based on actual process flow • Calculate On-Stream Factor (OSF), Mechanical Availability, Mechanical Reliability, Scheduled Maintenance Impacts • Compare the sensitivity of predicted revenue to various configurations to optimize return on capital employed • Determine the revenue impacts from random failure and scheduled maintenance events • Predict the average long-term revenue for the facility after many simulated years of operation

  6. Model Complex Systems • Your actual process flows • Multiple commodities • Intelligent conditional flow splitting • Unlimited feedback / recycle loops • Control flow with actual rules from operations

  7. Typical OSF Results • Display trends • See the effects of planned maintenance • Describe the unit’s operating regions • Can Illustrate how the OSFs for units are often much less than their mechanical availabilities

  8. Typical Sensitivity Results • Visibly see the value your tank’s volume provides • Can prove (or disprove) that bigger tanks equate tomore revenue • Here, an increase in size of 20% has no effect on OSF, and reducing size by more than 20% affects OSF

  9. Why Opgrade? • Opgrade Study Establishes Business Case for $700 million Infrastructure Investment • By utilizing Opgrade, our client can proceed with confidence knowing that their $700 million capital improvement project will results in sufficient additional revenue. The study also identified $30 million in possible annual revenue improvements and at least $40 million in possible capital expenditure reductions. • Savings generated from this study alone are in excess of 100:1 return on investment in study fees.

  10. Moving Forward • Invest your CapEx wisely • Know tomorrow’s output today • Calculate how much revenue (OSF) is produced in multiple scenarios • Know the value of your CapEx by comparing the total revenue (OSF) calculated for each scenario • Reallocate tanks and other capital • Put your capital to its best use

  11. Opgrade Your Plant Today! • Contact us anytime for a free evaluation of your situation and learn if Opgrade can generate 100:1 returns for your plant! • sales@barberassociates.com • (888) 200-4BBA [4222] or (210) 782-8910

More Related