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CMIA’S ENERGY CONCLAVE 2013

CMIA’S ENERGY CONCLAVE 2013. CMIA ENERGY CELL. -Presentation By- Suresh Todkar . OBJECTIVES OF ENERGY CELL. CREATE ENERGY ECO-SYSTEM. CREATE AWARENESS ABOUT ENERGY. TRAINING ON ENERGY RELATED SUBJECTS. BUILT CORE COMPETANCE IN ENERGY.

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CMIA’S ENERGY CONCLAVE 2013

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  1. CMIA’S ENERGY CONCLAVE 2013 CMIA ENERGY CELL -Presentation By- Suresh Todkar

  2. OBJECTIVES OF ENERGY CELL • CREATE ENERGY ECO-SYSTEM. • CREATE AWARENESS ABOUT ENERGY. • TRAINING ON ENERGY RELATED SUBJECTS. • BUILT CORE COMPETANCE IN ENERGY. • STUDY NATIONAL/STATE ENERGY POLICIES & REPRESENT FOR INDUSTRIES GREVENCES. • UPDATE CMIA MEMBERS ON ENERGY RELATED DEVELOPMENTS. • INDUSTRY – ACADEMIC INTERACTIONS TO NURTURE ENERGY RELATED SKILL-SETS TO BECOME ENERGY AMBASSADORS. • EXPLORE RENEVABLE ENERGY AS ALTERNATIVE ENERGY SOURCE.

  3. ENERGY CELL FORMATION • CMIA SUBJECT EXPERT/ENTHUSIAST-5. • ENGG. COLLEGE REPRESENTATIVES FROM 5 COLLEGES. FROM EACH COLLEGE, 1 FACULTY MEMBER 5 STUDENTS • ENERGY CLUSTERS FORMATION IN INDUSTRY.

  4. ENERGY CELL ACTION PLAN • 1. QUARTERLY TRAINING PROGRAMME/ CONFERENCES ON. • ENERGY SAVING MEASURES IN LPG/OIL FIRED • INDUSTRIAL HEATING SYSTEM. • OPTIMISE INDUSTRY ELECTRICITY BILL BY UTILISING • PF/ TOD / L.F INCENTIVES. • ENERGY EFFICIENT LIGHTING SOLUTIONS. • SOLAR THERMAL HEATING & PV ROOF TOP • SOLUTION FOR INDUSTRIAL APPLICATIONS. • SAVINGS RELATED TO COMPRESSED AIR SYSTEMS. • 2. FORTNIGHTLY ENERGY BULLETIN CIRCULATION THROUGH CMIA NETWORK .

  5. ENERGY CLUSTER ACTIVITIES • ISO 50001 IMPLEMENTATION. • ENERGY POLICY OF EACH INDUSTRY. • APPOINTMENT OF ENERGY MANAGER. • BENCHMARKING S.E.C. • BENCHMARKING OF ANNUAL ENERGY COST. • EMS-ENERGY MANAGEMENT SYSTEM. • CONDUCT ENERGY AUDITS.

  6. MARKET COMPETETIVENESS. LOWEST PRODUCT COST. NEED OF TIME FOR INDUSTRY 05/09/2012

  7. DURING LAST 30 YEARS INDUSTRY HAS SEEN THREE RECESSIONARY PERIODS. BACKGROUND A. 1990 - 1992 B. 1997 - 2000 C. 2009 - 2013 DURING EVERY RECESSION, INDUSTRY HAS LEARNT LESSONS. i) R. M. COST REDUCTION. ii) VALUE ENGINEERING OF PRODUCTS. iii) REVERSE ENGINEERING IN PROCESSES. iv) INNOVATIVE METHODS FOR PRODUCTIVITY IMPROVMENTS (TPM, KAIZEN, ) V) LEAN MANUFACTURING-VA/NVA,LOSSES/WASTAGES, MAN/MACHINE UTILISATION. 05/09/2012

  8. BUT WHAT IS MISSING ???? REDUCTION OF ENERGY COST /PRODUCT 05/09/2012

  9. 1.EXPLOITATION OF NATURAL RESOURCES FOR HUMAN ENERGY NEEDS. 2. DIMINISHING FOSSIL FUELS. 3. SCARCITY – LOAD SHADING. 4. GROWING ENERGY DEMAND. 5. INCREASING COST 15-20% P.A 6. IMPACT ON PRODUCT PRICE WHY ENERGY SAVING ? 05/09/2012

  10. 1. GLOBAL LEVEL = GLOBAL WARMING, KYTO PROTOCOL, GREEN ENERGY, CARBON CREDITS. WHAT IS HAPPENING AROUND US ? PAT • KEY EQUIPMENT EFFICIENCY EVALUATION . • BASE LINE DATA COLLECTION. • AREA WISE POTENTIAL FOR ENERGY CONSERVATION. • SETTING TARGET - SEC / PRODUCT. • VERIFICATION IN BASE LINE ENERGY AUDIT BY DESIGNATED • ENERGY AUDITORS (DENA). • VALIDATION BY BEE. 05/09/2012

  11. SUCCESS STORIES OF AURANGABAD BAL-NATIONAL ENERGY MANAGEMENT AWARD-2013. GPL : ENERGY CONSERVATION AWARD GOODYEAR : EMS SINCE 10 YERS. NPPM : 6 YEARS NATIONAL AWARD FOR ENERGY CONCERVATION (1990-2000) 05/09/2012

  12. HOW TO REDUCE ENERGY COST / PRODUCT ? • FINE PROCESS CONTROL • UTILITY AUTOMATION • ENERGY MANAGEMENT SYSTEM • ADOPTING ISO 50001 05/09/2012

  13. Energy Management System

  14. THE ENERGY MANAGEMENT CONCEPT

  15. Energy Management & Sub Station SCADA Process Automation SCADA Ethernet Hub PROCESS PLC RTU Digital Inputs UTILITY SUBSTATION EQUIPMENTS wATER Digital Outputs AIR FUEL Process Device Communication Analogue Input FT FT FT FT Analogue output FT Boiler ELECTRICITY PROCESS FT TT Chiller PT FT PT Compressor TT FT HVAC

  16. ADOPTING ISO 50001

  17. 05/09/2012

  18. SMART EQUIPMENT WITH COMMUNICATION SMART MULTIFUNCTION METERS WITH COMMUNICATION AND BUILT IN DI/DO MOTOR MANAGEMENT RELAYS SMART PROTECTION SYSTEMS NUMIRIC RELAYS BUILT IN DI/DO FAST AND LOW COST COMMUNICATION DEVICES. AVAILABILITY OF INTEGRATED IN SYSTEM TECHNOLOGY ADVANTAGE WHAT IMPORTANT IS PROPER CUSTOMIZATION FOR CUSTOMER NEEDS ? 05/09/2012

  19. DEFINE YOUR ENERGY POLICY APPOINT ENERGY MANAGER PUT EMS SYSTEM IN PLACE REDUCE ENERGY COST / PRODUCT CHANGE OF MINDSET NEED OF HOUR FOR INDUSTRY 05/09/2012

  20. EVERY WATT COUNTS. EVERY CALORIE MUST BE PRODUCTIVE. LET’S UNDERSTAND 05/09/2012

  21. SURESH TODKAR THANK YOU MOB: +91 9325002911

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