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American Airlines Flight 1400 St. Louis, Missouri

American Airlines Flight 1400 St. Louis, Missouri. Maintenance Issues Ron Price. Air Turbine Starter Valve History. Replaced six times in twelve days Twice placed back in service Four times deferred and put on MEL Three times MEL cleared. ATSV Alert History.

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American Airlines Flight 1400 St. Louis, Missouri

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  1. American Airlines Flight 1400 St. Louis, Missouri Maintenance Issues Ron Price

  2. Air Turbine Starter Valve History • Replaced six times in twelve days • Twice placed back in service • Four times deferred and put on MEL • Three times MEL cleared

  3. ATSV Alert History • First alert September 16 • Cleared after successful operation of start system • Second alert September 17 • Troubleshoot wiring recommended • ATSV replaced and remained on MEL (no filter in stock) • Third alert September 27 • ATSV operation deferred and placed on MEL • Troubleshoot wiring recommended

  4. ATSV Discrepancy History • Fleet wide review • 27 additional reported engine start-related maintenance items • 18 deferred and put on MEL • All MELs cleared • No repeat discrepancies reported

  5. ATSV – Air Filter Maintenance records indicate “C” check cleaning Severely deteriorated “Removed and replaced” ATSV Manual override pin bent Line mechanics used unapproved manual start procedure Maintenance Findings

  6. Pin buckled Lever AA1400 Lever Use Lever used to push up on manual override pin

  7. CASS Program • Designed to identify and correct factors that could lead to an accident • Did not • Ensure inspection and maintenance program effective • Recognize repeated failed engine starts, ATSV replacements, and MEL deferments • Ensure that maintenance personnel adhered to proper maintenance inspections and procedures

  8. Maintenance Safety Issue CASS did not adequately detect and correct maintenance performance deficiencies before they contributed to an accident

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