TraceTek Leak Detection. New Products and Applications February 2011. TraceTek System Overview. Sensor Cables and Probes: Water Aqueous Chemicals Fuels Organic Solvents Acid Water Probes / Fast Fuel Sensing Probes
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TraceTek System Overview • Sensor Cables and Probes: • Water • Aqueous Chemicals • Fuels • Organic Solvents • Acid • Water Probes / Fast Fuel Sensing Probes • Interface Modules to monitor sensors and produce electrical or data signals • User / System Interface Options • Dedicated Alarm Panels • Windows Supervisory Software • Interface to other BMS and DCS systems • Direct to Web Interface
TraceTek System Overview TT1000 TT1100-OHP Water Sensing Cable TT3000 Chemical Sensing Cable TT5000/5001 Fuel/ Solvent Sensing Cable TT7000 Acid Sensing Cable Probes and Floats Sensors TTSIM-1 Long Range TTSIM-1A TTSIM-2 TTC-1 Relay Only Flasher TT-TAR Mesh Radio(Emerson) Accutech(Schnieder) Interface Touch Screen TTDM-128 Alarm Panel Custom Alarm Panels Supervisor Software Modbus to other BMS or DCS Web Server Display
TT1100-OHP Water Sensing Cable Feature Benefit Wicking action, dirt protection - but longer drying times More flexible than fluoropolymer core (TT1000) – polyester rope / polyethylene core are not plenum rated Easy to trace pipe • Polyester rope over braid (Black w/Yellow Tracer) • PE core • Pre-terminated or cut to length
TT5000-HUV Fuel Sensing Cable Feature Benefit Extra UV Protection Stronger, easier to handle compared to TT5000 Improved crush resistance makes it easier to strap to pipe Easy to match pipe system • Polyester rope over braid (Black w/ Red Tracer) • Pre-terminated or cut to length
What about TT5001 –HUV and –HS? Yes they exist Benefit Same as TT5000 series -HS yields better pull strength and lower friction needed for long slotted conduit pulls -HUV has enhanced UV protection and is suitable for more rugged handling above ground • TT5001-HS (White PE over braid w/ purple tracer) • TT5001-HUV (Black polyester w/ purple tracer) • Limited release
TT7000–HUV Feature Benefit Sensor can be exposed to rain, snow, salt water spray --- and no false alarms Electrode coating dissolves when exposed to strong sulfuric or nitric acid and sensor detects and locates point of contact Enhanced UV protection, rugged handling • ‘Water-proof’ electrodes with acid soluble coating • Black polyester over braid No Tracer
TTSIM-1 • Maximum range, maximum accuracy. • 1500 meters (5000 ft) • 20 bit A/D • Precision control of sensitivity • Compatible with all TraceTek cables and probes • Can also interface to other devices which signal an alarm with a closed contact • Serial Data Out: • Modbus RTU/ASCII • N2 Open (JCI)
TTSIM-1A • Moderate Range and Accuracy with Relay Output • 150 meters (500ft) • Compatible with all TraceTek cables and probes • Can also interface to other devices which signal an alarm with a closed contact • Serial Data Out: • Modbus RTU/ASCII • N2 Open (JCI) • Relay Contact for Local Use • 3A Form-C relay for leak alarm and trouble (if desired) • NEW MICROPROCESSOR
TTSIM-2 • Moderate Range, Built In Location Display • 150 meters (500 ft) • 3 Digit Display for Leak Location • Compatible with all TraceTek cables and probes • Can also interface to other devices which signal an alarm with a closed contact • Serial Data Out: • Modbus RTU/ASCII • N2 Open (JCI) • Relay Contact for Local Use • 3A Form-C relay for leak alarm and trouble (if desired) • NEW MICROPROCESSOR
TTC-1 • Limited Length applications • 30m (100 Ft) • Two relays • One for leak detection • One for trouble • Simple status indication • Low input voltage • AC or DC
Battery Powered Flasher • This unit uses high efficiency LED’s that can be easily seen when a leak is detected. • When the sensor is contacted by the fuel or oil, the LED’s will begin to flash at one second interval. • Flashing will continue for at least 30 days (much longer in early years) • 5 to 10 year battery life
Emerson/Rosemount Type 702-61 Transmitters 150 m of TT5000 or TT50001 And/Or Up to three TT-FFS Probes Up to 100 transmitters • Output to: • TTDM-128 • New Touch Screen (when released) • Direct to DCS software • Also works with TT7000 and TT3000
Accutech? • Hub and Spoke Type Wireless • Lower Cost the Emerson • Focused on production: well heads, gathering lines, field pumps, etc • Looks to be a simple interface • Still in early discussion
Tank Farm Critical Scenarios Total (France) Study 1997 to 2006 297 Incidents studied – 10 scenarios identified – 5 scenarios would have been managed better with fuel leak detection systems • Tank Overfill (probe solution) • Tank Roof leaks (probe solution) • Mixer, flange, valve or pipe work leak (probe solution) • Roof drain and tank drain failure (probe solution) • Fractured tank (cable solution)
Prevention measure: liquid detection systems under the bottom plate or in the service void : sensing cables buried within slotted pipes 5. Fractured tank fractured bottom plate, => large spill => Ground subsidence => bund explosion / fire => tank fire
Range of Options for Tank Farms • Manual Inspection • Hand Held: TT-FFS Test Instrument, PTB • TT-FLASHER-BE • Low Cost – still manual but easy to detect • Two wire • 4 – 20 ma useful for retro fit if two wire circuits are available • Emerson Mesh • Greatly reduce wiring cost compared to traditional 4 wire • New TTDM software upgrade available for Emerson Gateway • Standard TraceTek 4-wire • Best overall for longer lengths • Only method that reports leak location automatically
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