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Manufacturing Technology

Manufacturing Technology. Marine Engineering. PND 2011-2012. Aims. Awareness of the importance of Health and Safety; Basic theoretical knowledge of manufacturing processes/practical work confidently and efficiently; Help to develop range of skills in practical

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Manufacturing Technology

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  1. Manufacturing Technology Marine Engineering PND 2011-2012

  2. Aims • Awareness of the importance of Health and Safety; • Basic theoretical knowledge of manufacturing processes/practical work confidently and efficiently; • Help to develop range of skills in practical • Applications of machines and tools used in workshop

  3. Assessment scheme • Assessment • Test 1 • Test 2 • Assignment • Skill Area • 200-202 • 203-205 • 200-205 • Weightage • 45% • 35% • 20%

  4. UNIT CONTENT UNIT 200 SAFETY UNIT 201 MARKING OUT & WORKSHOP MEASUREMENT UNIT 202 HAND TOOLS, POWERED HAND TOOLS & PROCESSES UNIT 203 MACHINE TOOLS UNIT 204 FASTENING, JOINING AND RETAINING UNIT 205 ENGINEERING MATERIALS

  5. UNIT 200 • SAFETY

  6. UNIT 200 SAFETY…AIMS ..to demonstrate essential knowledge of.. the hazardous conditions general safety precautions associated procedures ..which relates to manufacturing workshop environment..

  7. UNIT 200 SAFETY…OBJECTIVES ..enable to.. List the safe working conditions responsibilities applicable to an industry employee an employer

  8. UNIT 200 SAFETY…OBJECTIVES ..enable to.. Demonstrate an understanding of the importance of personal safety Identify the hazardous conditions in workshop layout Keep personal hygiene, cleanliness and tidiness in a workshop environment Identify the possible hazards resulting from untidy working conditions and unsuitable clothing identify the possible danger from the use of electricity, dust, fumes and toxic fumes the importance of machine guards Continuation

  9. UNIT 201 • MARKING OUT • & • WORKSHOP MEASUREMENT

  10. UNIT 201 Marking Out & Workshop Measurement…AIMS ..to demonstrate essential knowledge of.. the basic measurements the equipment & procedures of marking out the applications of precision measuring tools

  11. UNIT 201 Marking Out & Workshop Measurement…OBJECTIVES ..enable to.. State the standards of length as a basis for all measurement Identify the aims of the Standards Room, and state the requirements of the Standards Room in relation to temperature and atmosphere control Explain the different types of measurement i.e. Linear, angular, non-linear Carry out the basic measurements

  12. UNIT 201 Marking Out & Workshop Measurement…OBJECTIVES ..enable to.. Identify the function of datum lines and centre lines State the two common principles of marking out Establish the vertical and horizontal planes by using the spirit level Explain the features and the use of the following marking out equipment List the procedures of marking on a flat surface using basic marking out equipment Continuation

  13. UNIT 201 Marking Out & Workshop Measurement…OBJECTIVES ..enable to.. Explain the principles and applications of the following precision measuring tools i.e. non-digital micrometer, vernier & dial test indicators Identify and explain the applications of various gauges Measure a work piece using precision measuring tools State the need for maintaining equipment in good condition Continuation

  14. UNIT 202 • HAND TOOLS, • POWERED HAND TOOLS • AND PROCESSES

  15. UNIT 202 HAND & POWERED HAND TOOLS PROCESSES…AIMS ..to demonstrate essential knowledge of.. a work bench, hand and powered hand tools hand and machine processes

  16. UNIT 202 HAND & POWERED HAND TOOLS PROCESSES…OBJECTIVES ..enable to.. State the necessary features of a work bench Identify the appropriate basic hand tools for performing a specific task State the difference between electrical and air operated equipment List the relative merits of powered and non powered equipment State the care necessary for maintaining all equipment in good condition

  17. UNIT 202 HAND & POWERED HAND TOOLS PROCESSES…OBJECTIVES ..enable to.. Identify the features of hand tools, uses and cutting angles Identify the features of machine tools, uses and cutting angles State the importance of having correct angles on cutting tools with regard, where applicable, to their rake, clearance, point and inclination State the importance of correct machine speeds and tools to perform a selection of tasks obtain List the various types of cutting fluids and lubricants in performing metal cutting operations Continuation

  18. UNIT 203 • MACHINE TOOLS

  19. UNIT 203 MACHINE TOOLS …AIMS ..to demonstrate essential knowledge of.. Different machine tools used in the manufacturing processes and their application

  20. UNIT 203 MACHINE TOOLS…OBJECTIVES ..enable to.. Describe the essential features, structure, operations Describe the correct procedures for setting up work and tool when drilling on a sensitive drilling machine Identify the various types of drilling operations Describe the essential movements of a centre lathe

  21. UNIT 204 • FASTENING, JOINING • AND • RETAINING

  22. UNIT 204 FASTENING, JOINING & RETAINING…AIMS ..to demonstrate essential knowledge of.. the various temporary joining methods and their applications the various locking and retaining devices and their applications the riveting methods

  23. UNIT 204 FASTENING, JOINING & RETAINING …OBJECTIVES ..enable to.. identify the types of screws, bolts, nuts and washers commonly available Identify the common types of screw threads Understand the locking techniques employed in various common locking devices Identify and demonstrate the correct application of locking devices Identify the rivet head and state their material Sketch the different type of riveted joints

  24. UNIT 205 • ENGINEERING MATERIALS

  25. UNIT 205 ENGINEERING MATERIALS…AIMS ..to demonstrate essential knowledge of.. the different types of engineering materials mechanical properties and methods of testing the properties of materials the applications and the various processes of heat treatment

  26. UNIT 204 FASTENING, JOINING & RETAINING …OBJECTIVES ..enable to.. Explain the different types of engineering materials Classify the materials according to their grain texture, relative density, appearance, colour and hardness

  27. UNIT 204 FASTENING, JOINING & RETAINING …OBJECTIVES ..enable to.. Define the terms used to briefly describe basic mechanical properties of common metals and non-metals and explain their practical relevance Identify the various methods of testing the properties of materials Describe the procedures for conducting simple bench test to test the basic properties of common metal Conduct a simple bench test to test the following properties of common metals Continuation

  28. UNIT 204 FASTENING, JOINING & RETAINING …OBJECTIVES ..enable to.. Define heat treatment State the reasons for heat treating steel Identify the applications and processes of heat treatment on plain carbon steels Describe the various processes involved in the heat treatment of plain carbon steels including Continuation

  29. Suggested Reading Materials; • - Collier P & Parkinson, Workshop processes & materials, 1st level • - Dixon R G, Bench work • - Pritchard, Workshop processes • - Timing R L, Manufacturing technology

  30. Manufacturing Technology • APPLICATION OF THEORY FOR YOUR PRACTICAL

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