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PRETREATMENT / E-COAT

CAB to Sealing. CAB from BIW. PRETREATMENT / E-COAT. PRETREATMENT. 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. E-COAT. 5. 4. 3. 2. 1. 1. 2. Spray degreasing. Step: 1 Stations: 1 Cycle time: 60 sec Volume: 20 m 3 Pressure: ? bar Temp: 55°C

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PRETREATMENT / E-COAT

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  1. CAB to Sealing CAB from BIW PRETREATMENT / E-COAT PRETREATMENT 1 2 3 4 5 6 7 8 9 10 E-COAT 5 4 3 2 1 Global Manufacturing

  2. 1 2 Spray degreasing Step: 1 Stations: 1 Cycle time: 60 sec Volume: 20 m3 Pressure: ? bar Temp: 55°C Material: Parcolene 319 Henkel Global Manufacturing

  3. 1 2 3 Dip degreasing Step: 2 Stations: 1 Cycle time: 150 sec Volume: 85 m3 Pressure: ? bar Temp: 55°C Material: Parcolene 319 Henkel Global Manufacturing

  4. 2 3 4 Spray Rinse Step: 3 Stations: 1 Cycle time: 60 sec Volume: 20 m3 Pressure: ? bar Temp: Ambient Material: City Water Global Manufacturing

  5. 3 4 5 Dip rinse Step: 4 Stations: 1 Cycle time: 60 sec Volume: 85 m3 Pressure: ? bar Temp: Ambient Material: City Water Global Manufacturing

  6. 4 5 6 Dip Activation Step: 5 Stations: 1 Cycle time: 60 sec Volume: 85 m3 Pressure: Temp: Ambient Material: Fixodine ZL Henkel Neutralizer CL Henkel Global Manufacturing

  7. 5 6 7 Dip phosphating Step: 6 Stations: 1 Cycle time: 180 sec Volume: 85 m3 Pressure: ? bar Temp: 50°C Material: Granodine 1994A Henkel Granodine 1994E Henkel Additive Mn-2 Henkel Additive Ni-3 Henkel Grano Toner C16 Henkel Grano Toner 95 Henkel Global Manufacturing

  8. 6 7 8 Dip rinse Step: 7 Stations: 1 Cycle time: 60 sec Volume: 85 m3 Pressure: ? bar Temp: Ambient Material: City Water Global Manufacturing

  9. 7 8 9 Spray Passivation Step: 8 Stations: 1 Cycle time: 60 sec Volume: 20 m3 Pressure: ? bar Temp: Ambient Material: Parcolene 50NC Henkel Neutralizer CL Henkel Global Manufacturing

  10. 8 9 10 DI Dip Rinse Step: 9 Stations: 1 Cycle time: 100 sec Volume: 85 m3 Pressure: Temp: Ambient Material: De-Ionized Water Global Manufacturing

  11. 9 10 DI Spray rinse Step: 10 Stations: 1 Cycle time: 20 sec Volume: 40-70 lit / min Pressure: ? bar Temp: Ambient Material: Virgin DI-water Global Manufacturing

  12. E-COAT 2 1 Cathodic electrocoat Step: 1 Thickness: 18-20 micron Stations: 1 Cycle time: 180 sec Volume: 95 m3 Pressure: Temp: max 32°C Material: Cathoguard 500 Pigment BASF Cathoguard 500 Binder BASF Global Manufacturing

  13. E-COAT 3 2 1 UF spray rinse Step: 2 Stations: 1 Cycle time: 180 sec Volume: 20 m3 Pressure: 2 bar Temp: max 32°C Material: Recirk. UF Global Manufacturing

  14. E-COAT 4 3 2 UF Dip rinse Step: 3 Stations: 1 Cycle time: 180 sec Volume: 85 m3 Pressure: Temp: max 32°C Material: Recirk. UF Global Manufacturing

  15. E-COAT 5 4 3 Dip rinse Step: 4 Stations: 1 Cycle time: 180 sec Volume: 85 m3 Pressure: Temp: max 32°C Material: Recirk. UF Global Manufacturing

  16. E-COAT 5 4 Spray rinse Step: 5 Stations: 1 Cycle time: 180 sec Volume: 40-60 lit/min Pressure: ? bar Temp: max 32°C Material: VirginUF Global Manufacturing

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