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Addressing Key Issues in Malibu Vehicle Production and Quality Control

This document summarizes critical issues impacting the Malibu vehicle production, including a water leak in the decklid seal, below-target DRR reworks, noise during rear window activation, and supplier quality concerns related to timing issues with the headliner HIC countermeasures. Additionally, it highlights follow-up issues like sourcing differences in TPM sensors between GMX351 and GMX353 and tire capacity constraints at FFX. A workshop involving GMK, SGM, and GMNA focuses on resolving these challenges to enhance overall vehicle quality and production efficiency.

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Addressing Key Issues in Malibu Vehicle Production and Quality Control

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  1. Malibu Summary • Major Issues: • GMK – Water Leak in the Decklid Seal, DRR running below target (reworks) • SGM – Noise during rear window activation • GMNA – Supplier Quality, VDC timing issue with Headliner HIC countermeasures • Follow up Issues: • TPM Sensor Sourcing differences between the GMX351(Conti) and GMX353(Schrader) • Tire capacity constraint at FFX • GMK/SGM/GMNA F2F Plant workshop

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