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Progress with DDIA-30

This document details the timeline and milestones of the DDIA-30 module development, including key proposals, funding allocation, design processes, vendor selection, and construction phases from 2005 to early 2009. It outlines the significant meetings, funding contributions from COMPRES and GSECARS, and the technical specifications and modifications implemented for the differential ram controllers and transport table. The completion and testing phases are also covered, highlighting the project's readiness for community use by early 2009.

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Progress with DDIA-30

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  1. Progress with DDIA-30 Mark Rivers Yanbin Wang Clayton Pullins

  2. Overview • 2005: • Jun - proposal presented at COMPRES annual meeting • Oct – proposal submitted, eight PIs: Wang, Lesher, Green, Fei, Shen, Agee, Durham, Manghnani • 2006: • Feb – proposal granted • Oct - fund arrived to Univ. Chicago • 2007: • Design and drafting • Jun – design presented at annual meeting with PI’s feedback • Design work continued • 2008: • Apr – bids obtained • May – vendor selection completed • Oct/Nov – expected delivery

  3. Bidding summary

  4. Rockland Research: Module • PO placed end of April, 2008 • 40% deposit at PO, May, 2008 • $38,898.80 • 60% balance 10 days after user acceptance ~Oct, 2008 • $58348.20 • Initial meeting on site, May 12, 2008 • Week 1-13: machining parts • Week 14: 2nd visit, inspect guide blocks, assembled parts • Week 15-21: resolve any assembly conflicts • Week 21: 3rd visit, test assembly prior to shipping • Week 23: Uncrate assembly at APS

  5. Budget • Funds: • COMPRES: $68,000 • GSECARS: $68,000 • DDIA-30 module cost: ~$97,500 • Balance of $38,500: • Design and build differential ram controllers and DDIA-30 transport table • Modify 1000 ton press module transport table

  6. Additional design and modification • Design and build: • Two differential ram pressure controllers • Each with 200 cc capacity, 30,000 psi • Transport table for DDIA-30 module (500 kg) • Electronics and software • Modify: • 1000 ton transport table • Replace ball-bearing table top with rails/turn table

  7. Estimated schedule: • DDIA-30 Transport table: • Design done in July • Construction complete in Oct • 1000 ton press table: • Design done in July/Aug • Construction complete in Nov • DDIA-30 module: • Delivered Oct/Nov • Test end of Nov or beginning of Dec, through Jan, ‘09 • System ready for community Feb/Mar 2009

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