1 / 56

SHRIRAM FOUNDRY LTD.MACHINE SHOP

SHRIRAM FOUNDRY LTD.MACHINE SHOP. Oct. 2011. TEAM MEMBER:-. Mr. R.R.NERLEKAR.(I/C Pulley line) Mr.S.R.HIREMANI.(I/C Hub Line) Mr.G.M.SHAIKH (Tooling) Mr.S.B.PATIL ( Quality) Mr.P.P.Patil ( System). COMPARATIVE PRODUCTION STATUS. PART NAME & NUMBER:- CONMET FRONT HUB - 10001946.

hedwig-bryant
Télécharger la présentation

SHRIRAM FOUNDRY LTD.MACHINE SHOP

An Image/Link below is provided (as is) to download presentation Download Policy: Content on the Website is provided to you AS IS for your information and personal use and may not be sold / licensed / shared on other websites without getting consent from its author. Content is provided to you AS IS for your information and personal use only. Download presentation by click this link. While downloading, if for some reason you are not able to download a presentation, the publisher may have deleted the file from their server. During download, if you can't get a presentation, the file might be deleted by the publisher.

E N D

Presentation Transcript

  1. SHRIRAM FOUNDRY LTD.MACHINE SHOP Oct. 2011

  2. TEAM MEMBER:- • Mr. R.R.NERLEKAR.(I/C Pulley line) • Mr.S.R.HIREMANI.(I/C Hub Line) • Mr.G.M.SHAIKH (Tooling) • Mr.S.B.PATIL ( Quality) • Mr.P.P.Patil ( System)

  3. COMPARATIVE PRODUCTION STATUS PART NAME & NUMBER:- CONMET FRONT HUB - 10001946 400 nos casting stock at our end & 144 ready for dispatch.Job in production.

  4. COMPARATIVE PRODUCTION STATUS PART NAME & NUMBER:- CONMET ROTTER - 10009996 Machine utilized for nut plate..

  5. COMPARATIVE PRODUCTION STATUS PART NAME & NUMBER:- CONMET HUB – 10019717 Spline Total 62 nos CR rejected at 5/8 tapped hole.After remove the setting casting received.

  6. COMPARATIVE PRODUCTION STATUS PART NAME & NUMBER:- CONMET HUB – 100143439Rear Hub) 1st set up 256 jobs machined found 121 nos CR & 7 nos MR. To fulfill the customer schedule again production start.

  7. COMPARATIVE PRODUCTION STATUS PART NAME & NUMBER:- CUMMINS – Nut Plate(400/100)

  8. COMPARATIVE PRODUCTION STATUS PART NAME & NUMBER:- CONMET HUB – 10019759 96 nos ready for dispatch.

  9. COMPARATIVE PRODUCTION STATUS PART NAME & NUMBER:- CONMET FRONT HUB – 10020463(250 BHN) 108 no's CR & 11 no's CR.

  10. COMPARATIVE PRODUCTION STATUS PART NAME & NUMBER:- CONMET FRONT HUB – 10019817(ADB hub) 100 no's ready for dispatch & under production.

  11. COMPARATIVE PRODUCTION STATUS PART NAME & NUMBER:- Pulley 413.0(SG Iron) 32 no's CR.(one day production)

  12. COMPARATIVE PRODUCTION STATUS PART NAME & NUMBER:- Pulley 800.2(Double decker) CR 57 nos, MR 05 nos.(3day production) CR 43 nos, MR 05 nos.

  13. COMPARATIVE PRODUCTION STATUS PART NAME & NUMBER:- Pulley 642.0 59 no's CR.

  14. COMPARATIVE PRODUCTION STATUS PART NAME & NUMBER:- Pulley 189.0

  15. COMPARATIVE PRODUCTION STATUS PART NAME & NUMBER:- Nabe 2222845

  16. COST DETAILS(ITEMWISE) PART NAME & NUMBER:- CONMET HUB 1946 6.5x200 TS DRILL 04 NOS. RS 2600/- TOOL COST RS. 41.24 Note:- To calculate labor cost take 35% overhead on Basic+DA

  17. COST DETAILS(ITEMWISE) PART NAME & NUMBER:-CONMET ROTTER 9996` Casting to Finish Note:- To calculate labor cost take 35% overhead on Basic+DA

  18. COST DETAILS(ITEMWISE) PART NAME & NUMBER:- CONMET HUB – 9717 Note:- To calculate labor cost take 35% overhead on Basic+DA

  19. COST DETAILS(ITEMWISE) PART NAME & NUMBER:- CONMET HUB – 9759 Ø16.570 carbide drill Rs. 6500 /- 01 nos Tool Cost Rs. 45.20 Note:- To calculate labor cost take 35% overhead on Basic+DA

  20. COST DETAILS(ITEMWISE) PART NAME & NUMBER:- CUMMINS – NUTPLATE (100/400) Note:- To calculate labor cost take 35% overhead on Basic+DA

  21. COST DETAILS(ITEMWISE) PART NAME & NUMBER:- CONMET HUB – 4343 Ø12.57x215 shr/57 01 nos rs. 1271 & SHR/450 01 NOS Rs. 1875 Tool Cost Rs. -50.86 Note:- To calculate labor cost take 35% overhead on Basic+DA

  22. COST DETAILS(ITEMWISE) PART NAME & NUMBER:- CONMET HUB – Hub 9817 Note:- To calculate labor cost take 35% overhead on Basic+DA

  23. COST DETAILS(ITEMWISE) PART NAME & NUMBER:- CONMET HUB – 20463 Note:- To calculate labor cost take 35% overhead on Basic+DA

  24. COST DETAILS(ITEMWISE) PART NAME & NUMBER:- CONMET HUB – NEB HUB 2222845 Note:- To calculate labor cost take 35% overhead on Basic+DA

  25. COST DETAILS(ITEMWISE) PART NAME & NUMBER:- Pulley 642 Ø13 carbide Drill Rs. 5240 Tool Cost Rs. 40.61 Note:- To calculate labor cost take 35% overhead on Basic+DA

  26. COST DETAILS(ITEMWISE) PART NAME & NUMBER:- Pulley476 Note:- To calculate labor cost take 35% overhead on Basic+DA

  27. COST DETAILS(ITEMWISE) PART NAME & NUMBER:- Pulley 413 Rough grooving resharp insert stock complited,new insert under trial cost planned 175 RS per job. A4 SMR Holder Rs. 4500/ Casting Problem CNMA 120412 Insert Breakage Tool Cost Rs. 208.00 A4 SMR Holder Rs. 4500/ Casting Problem CNMA 120412 Insert Breakage Tool Cost Rs. 219.20 Casting Problem CNMA 120412 TT 7310 Insert Breakage Tool Cost Rs. – 150.35 Note:- To calculate labor cost take 35% overhead on Basic+DA

  28. COST DETAILS(ITEMWISE) PART NAME & NUMBER:- Pulley 145 Note:- To calculate labor cost take 35% overhead on Basic+DA

  29. COST DETAILS(ITEMWISE) PART NAME & NUMBER:- Pulley 189 4ASMR -2525, 1 HOLDER & Ø11.1 CARBIDE DRILL RS. 8000 TOOL COST RS. 34.89 Note:- To calculate labor cost take 35% overhead on Basic+DA

  30. COST DETAILS(ITEMWISE) PART NAME & NUMBER:- Pulley 800.2 Rough grooving resharp insert stock complited,new insert under trial cost planned 230 RS per job. TDT 4 E .04 K-10 Insert New Insert & TTER Holder 1 nos Tool Cost Rs. 328.05 TDT 4 E .04 K-10 Insert New Insert & TTER Holder 3 nos / A4SMR Holder 1 nos Tool Cost Rs. 422.88 Note:- To calculate labor cost take 35% overhead on Basic+DA

  31. MACHINE UTILISATION IN % (VTL – Oct 11) Pulley Pulley

  32. MACHINE UTILISATION IN % (CNC – Oct 11) HUB Pulley

  33. MACHINE UTILISATION IN % (CNC - Oct 11) ROTTER/NUTPLATE Pulley

  34. MACHINE UTILISATION IN % (VTL – VMC –Oct 11) HUB HUB

  35. Majour Losess Details (Whole shop)

  36. REJECTION DETAILS(ITEMWISE IN %) Part Name:- CONMET HUB 4343 PRD- 323 NOS, IN H MR 2.17% ( 7), SF MR 0.93 % (3) PRD- 191 NOS, IN H MR 6.81% (13), SF MR 3.14 % (6) ***ACTION ON MAJOR REJECTION CAUSES

  37. REJECTION DETAILS(ITEMWISE IN %) Part Name:- CONMET HUB 9716 PRD- 131 NOS, IN H MR-7.63% (10) –( IN THIS 5JOBS ARE REJECT IN HOLE 24.86 WALLSHIFT) ***ACTION ON MAJOR REJECTION CAUSES

  38. REJECTION DETAILS(ITEMWISE IN %) Part Name:- CONMET HUB 9736 PRD- 443 NOS, IN H MR- 6.77% (30) ( IN THIS 8 JOBS REJECTED IN FACE OUT CUT & 12 JOBS REJECTED IN OD 159 OBLONG DUE TO TOOLING / HARDNESS PROBLEM ***ACTION ON MAJOR REJECTION CAUSES

  39. REJECTION DETAILS(ITEMWISE IN %) Part Name:- CONMET 10019817 PRD- 327 NOS,, IN H MR 4.89 % (16) ( IN THIS REJECTION 3 JOB REJECTED IN 6.52 DRILLING WALLSHIFT & 4JOBS IN HOLE 24.86 SHIFT & TOOL MARK MR) SF MR 1.53 % (5) PRD- 200 NOS,, IN H MR 1.5 % (3) SF MR 1.5 %( 3) ***ACTION ON MAJOR REJECTION CAUSES

  40. REJECTION DETAILS(ITEMWISE IN %) Part Name:- CONMET HUB 9815 PRD- 546 NOS, IN H MR- 2.20% (12) ( IN THIS REJECTION 5JOBS REJECTED IN HOLE 24.86 TOOL MARK & OUT CUT MR) SF MR - 0.73% (4) ***ACTION ON MAJOR REJECTION CAUSES

  41. REJECTION DETAILS(ITEMWISE IN %) Part Name:- CONMET ROTOR 9970 PRD- 136 NOS, IN H MR- 4.41% (6) ***ACTION ON MAJOR REJECTION CAUSES

  42. REJECTION DETAILS(ITEMWISE IN %) Part Name:- CONMET ROTTER 9996 PRD- 538 NOS, SF MR 3.53% (19 ) BORE OVERSIZE S.J IRON FOR IST OPERATION, IN H MR 2.79% (15 ) PRD- 813 NOS, IN H MR 5.29% (43 ) Due to improper fettling – 10 nos,Due opt neg at spot face,Wall shift 5 nos. PRD- 610 NOS, IN H MR 1.64% (10) (IN THIS REJECTION 5 JOBS REJECTED IN HOLE 13.47 WALLSHIFT) SF MR 0.33% (2) ***ACTION ON MAJOR REJECTION CAUSES

  43. REJECTION DETAILS(ITEMWISE IN %) Part Name:- PULLEY 266.1 16.85 %(15),Due PRD- 89NOS,, IN H MR to improper clamping 3 nos,size variation problem 6 nos. PRD- 231 NOS,, IN H MR 0.43 % (1), ***ACTION ON MAJOR REJECTION CAUSES

  44. REJECTION DETAILS(ITEMWISE IN %) Part Name:- Pulley 190.0 PRD- 421NOS,, IN H MR 0.48 %(2) SF MR 0.24% (1) PRD- 371 NOS, IH MR 0.27 % (1) ***ACTION ON MAJOR REJECTION CAUSES

  45. REJECTION DETAILS(ITEMWISE IN %) Part Name:- ECC HUB 790/791/858.1/859.1 PRD- 684NOS,, IN H MR 5.40 %(37) SF MR 0.29 % (2) (36 NOS OF HUB 790.1 rejected in broaching angle fire.) PRD- 963 NOS,, IN H MR 0.42 %(4) SF MR 3.95% ( 38) REJECTED BY Padmavati Engg. PRD- 1129NOS, IN H MR 0.62 %(7) SF MR 1.06% (12) ***ACTION ON MAJOR REJECTION CAUSES

  46. REJECTION DETAILS(ITEMWISE IN %) Part Name:- Pulley 771.0 PRD- 340NOS, ***ACTION ON MAJOR REJECTION CAUSES

  47. REJECTION DETAILS(ITEMWISE IN %) Part Name:- Pulley 145.3 PRD- 436 NOS,, IN H MR 1.61%(7) PRD- 372 NOS,, ***ACTION ON MAJOR REJECTION CAUSES

  48. REJECTION DETAILS(ITEMWISE IN %) Part Name:- housing 650 0619 PRD- 135 NOS,, IN H MR 1.48 % (2) PRD- 115 NOS,, IN H MR 1.74 % (2) ***ACTION ON MAJOR REJECTION CAUSES

  49. REJECTION DETAILS(ITEMWISE IN %) Part Name:- Nabe Hub 2222845 /Nabe hub 5457 PRD- 418NOS, IN H MR 2.39 %(10) SF MR 1.44 % (6) PRD-208NOS, IN H MR 1.44 %(3) SF MR 0.96%(2) PRD- 116NOS,, IN H MR 1.72 %(2) ***ACTION ON MAJOR REJECTION CAUSES

  50. REJECTION DETAILS(ITEMWISE IN %) Part Name:- Nut plate 398187400/398187100 PRD- 979 NOS,, IN H MR 6.24 % (66 in this 39 jobs of part no 398187400 & 27jobs of part no 398187100 rejected in development.) PRD- 223 NOS, PRD- 1310 NOS, ***ACTION ON MAJOR REJECTION CAUSES

More Related