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Session Title: Demystifying Efficiency in the Data Center Utilizing Airflow as a System

Session Title: Demystifying Efficiency in the Data Center Utilizing Airflow as a System Presented By: Jon deRidder Enabled Energy. Learning Objectives:. Identify how to improve your Power Usage Effectiveness immediately

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Session Title: Demystifying Efficiency in the Data Center Utilizing Airflow as a System

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  1. Session Title: Demystifying Efficiency in the Data Center Utilizing Airflow as a System Presented By: Jon deRidder Enabled Energy

  2. Learning Objectives: • Identify how to improve your Power Usage Effectiveness immediately • Design an efficient airflow system in a data center and apply to your own facilities • Measure and verify the savings achieved in efficient data centers • Identify ASHRAE TC 9.9 and its effect on the ecosystem of the data center

  3. Background Defining the terms: • Data center • The room (regardless of size, age, how anyone “feels” about it, the budget that you have [or had] to build or maintain it, or how reliable it is / is not) that houses your computing equipment.

  4. Background Defining the terms: • Data center • Computing equipment • Server, network, or storage devices that compute, transport, and store information (data).

  5. Background Defining the terms: • Data center • Computing equipment • PUE • Power Usage Effectiveness. Taking the total facility power (feeding your data center) and dividing by your IT load (UPS load will get you close) will give you your PUE. This PUE number will be greater than 1 (hopefully less than 3) and provides a “uniform” way of calculating how much power is going to your IT load vs. how much power you are consuming to accomplish your compute (the “tax”). A PUE of 2 is typical in a “legacy center”, while a PUE of 1.5 is “typical” for a new data center build (many are now becoming very aggressive i.e. 1.1 and 1.2). Courtesy of a very sad data center experience

  6. Background Defining the terms: • Data center • Computing equipment • PUE • A tax • Something you pay because you are forced to or because you are not aware of it.

  7. Background Defining the terms: • Data center • Computing equipment • PUE • A tax • ASHRAE TC 9.9 • The American Society of Heating, Refrigeration, and Air Conditioning Engineers Technical Committee 9.9 brought together many hardware manufacturers, locked them in a room, and came up with the latest “Thermal Guidelines for Data Centers”. This is a GUIDELINE NOT A STANDARD. • Your equipment warrantee is provided by your equipment manufacturer and ultimately this is who gets to decide if you are or are not “compliant” with housing the equipment in a “proper environment”. Examples: power quality; temperature and humidity controls; particulate type; and size. • In the end data wins…he or she with the most information is likely going to be the person who controls how, when, who, where, and why.

  8. Background Defining the terms: • Data center • Computing equipment • PUE • A tax • ASHRAE TC 9.9 • Reliability • The resulting investment of many painstaking strategy sessions (brain cells) coupled with lots of redundant components (which translates to big dollars) allowing for the concurrent maintainability of your entire infrastructure (planned maintenance to avoid system downtime). • Hope is not a strategy!

  9. Background Defining the terms: • Data center • Computing equipment • PUE • A tax • ASHRAE TC 9.9 • Reliability • Efficiency • An aggressive pursuit (and an exhausting effort after achieving the appropriate levels of redundancy) to achieve maximum throughput with minimal restriction and waste. • This starts with doing the best you can with what you have, but working intently and diligently to make it better. • Please note that reliability is and must be first. • Walnuts can be opened with steamrollers, but they don’t need to be and the result isn’t pretty.

  10. Background Defining the terms: • Data center • Computing equipment • PUE • A tax • ASHRAE TC 9.9 • Reliability • Efficiency • Problem • Opportunity

  11. Background Defining the terms: • Data center • Computing equipment • PUE • A tax • ASHRAE TC 9.9 • Reliability • Efficiency • Problem • Opportunity

  12. Airflow - A Systems Approach Cause: Meaningful metrics are needed for the data center. Effect: PUE and CUE are now metrics the industry is accepting as “standard” and yet these are not universally understood or defined. Cause: Delivery systems were developed around outdated guidelines. Effect: Dramatic overcooling of IT equipment! ASHRAE TC 9.9 published new thermal guideline for data centers (~78.6˚F at the intake of compute equipment). Cause: Airflow delivery systems are generally unbalanced and full of air-mixing opportunities. Effect: Typical delivery systems have >50% “bypass” airflow.

  13. Airflow - A Systems Approach It all starts with • Organization • Distribution It falls apart with • Poor communication • Bad strategy

  14. Discover Your PUE • Calculate how much you are spending now on the system and each part that creates the total. Your CRAC/CRAH efficiency • Start with the intake temperature of your server, network & storage equipment. • Then calculate the efficiency of your CRAC/CRAH units • (CFM * delta temperature) * .9 = BTUs of accomplished cooling. The path for your airflow • Supply path • Supply panels • Aisle layout (hot/cold) • Opportunity for recirculation • Return path • What is the path of least resistance?

  15. Most Valuable Investment (MVI)

  16. Bypass Airflow Source: UpSite

  17. Most Valuable Investment (MVI)

  18. Forward-curved blades use blades that curve in the direction of the fan wheel's rotation. It has 24 to 64 shallow blades with both the heel and tip curved forward. Air leaves the impeller at velocities greater than the impeller tip speed. Tip speed and primary energy transferred to the air is the result of high impeller velocities and operating most efficiently at lowest speed. Backward-curved blades use blades that curve against the direction of the fan wheel's rotation. The blades are single thickness with 9 to 16 blades inclined away from the direction of rotation. Air leaves the impeller at a velocity less than its tip speed. Relatively deep blades provide efficient expansion with the blade passages. The backward curvature mimics that of an airfoil cross section and provides good operating efficiency with relatively economical construction techniques. Backward-curved fans are much more energy efficient than forward curved fans. The EC Fan design moves the air in more of a straight line.

  19. EC Fan Forward Curved Fan Reduced AIR FLOW AREAS 17”

  20. Most Valuable Investment (MVI)

  21. Under-Floor Baffle

  22. Most Valuable Investment (MVI)

  23. Proportional Distribution Tiles

  24. Sealing Cable Cutouts

  25. Most Valuable Investment (MVI)

  26. Blanking Openings in Cabinets

  27. Most Valuable Investment (MVI)

  28. Containment

  29. Most Valuable Investment (MVI)

  30. Ducting CRACs to Drop-Ceiling Air Space

  31. Most Valuable Investment (MVI)

  32. Optimized

  33. Thank You!

  34. 7X24 Fall Meeting Airflow secrets revealed Tom Weiss President C2 October 23, 2012

  35. Presentation goals • Provide baseline for analyzing effective airflow cooling in a data center • Provide financial measurements for airflow efficiency • Share common problems and their source • Provide information on effective CFD • Answer questions regarding airflow

  36. Let’s start with the science Air cooling is a method of dissipating Heat! It works by making the object to be cooled have a larger surface area or an increased flow of air over its surface; or both!

  37. Problems with some raised floor cooling! Advice from Eaton • “As much as 30 to 60 percent of the data center utility bill goes to support cooling systems. If that figure seems too high, it is.” • “Poor airflow management reduces both the efficiency and capacity of computer room cooling equipment.”

  38. An easy fix? …. “optimize the existing cooling system through mechanical and room layout changes, using relatively inexpensive devices to redirect and concentrate available airflow”.

  39. What can we fix? • Cold Aisle / Hot Aisle Containment • Curtains, blanking panels • Close the holes in the floor We still haven’t determined what happens to the air once it leaves the floor. So how does the cold aisle really work?

  40. CFM vs.Usable CFM Traditional Measurements • CFM – Cubic Feet Per Minute • Static Pressure and open space Performance questions • How much air are we wasting? • How does the air flow out of the tile? Do we need more air or do we need to be more efficient with the air we have?

  41. How should it work? The three components of cold aisle airflow efficiency: • Cool the upper servers • Flow to the servers • Come out of every section of the tile • No back flow into the floor!

  42. Stratification heat!

  43. Industry white paper

  44. Tile mixing!

  45. Air is like water! • Bypass the servers • Entrainment • Pollute the return air • Room mixing

  46. Stratification

  47. Short cycle / Jet stream

  48. 950 CFM - Venturi

  49. Wasted air = wasted energy + hot spots • “Only 28% of the air, in a traditional raised floor system, cools the servers (72% does not cool)” • “2.6 times more cooling than is necessary and yet we still have hot spots” • Lower set points • More CRAC units • Higher energy cost Data from Uptime Institute Dr. Bob F. Sullivan and Kenneth G. Brill – “24 by Forever”

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