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Viscoelastic Properties of Wood Fiber Reinforced Polyethylene (WFRP): Stress Relaxation, Creep and Threaded Joints. Syed Imran Farid Prof. J. K. Spelt, Prof. M. T. Kortschot and Prof. J. J. Balatinecz S. Law and A. Akhtarkhavari Department of Mechanical & Industrial Engineering
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Viscoelastic Properties of Wood Fiber Reinforced Polyethylene (WFRP): Stress Relaxation, Creep and Threaded Joints Syed Imran Farid Prof. J. K. Spelt, Prof. M. T. Kortschot and Prof. J. J. Balatinecz S. Law and A. Akhtarkhavari Department of Mechanical & Industrial Engineering Department of Chemical Engineering & Applied Chemistry All Information in this presentation is the property of University of Toronto and Researchers
Outline • Introduction • Theoretical • Experimental • Results • Modeling and Discussion • Conclusion
Introduction • Wood Fiber Reinforced Polyethylene (WFRP) • Environmental - recycling • Economical - cost, availability • Mechanical properties - strength, stiffness • Processing • Applications • Structural application • Automotive interior application • Operating condition • Service life ~ 10-25 years • Operating temperature ~ 60oC
Introduction • Problem • Short and long-term threaded joints performance • Long-term viscoelastic properties Objective • To Investigate the Viscoelastic Properties of Wood Fiber Reinforced Polyethylene: Stress Relaxation, Creep and Threaded Joints
Viscoelasticity • Time and temperature dependent mechanical properties • Experimental approach • Creep • Stress Relaxation • Data Reduction • Time-Temperature superposition • Modeling • Physical models • Constitutive equation
Experimental • Short-term joints performance • Pullout force D-6117 • Stripping torque and force • Long-term threaded joints performance • Clamping force relaxation • Tightening torque relaxation • Viscoelastic properties • Tensile stress relaxation E-328 • Flexural creep D-790 • Mechanical properties • Tensile experiment D-638 • Flexural experiment D-790
LOAD CELL PULLOUT FIXTURE Screw Pullout
TORQUE FORCE Screw Relaxation
Results - Viscoelasticity Relaxation modulus and creep compliance as a function of time. Stress relaxation ( ) and creep ( )
Slope = -0.0288 Slope = -0.0487 Slope = -0.0453 Result - Stress Relaxation ln(Tensile Modulus) as a function of ln(Time) at 23oC and 0.5% Strain
Result - Creep Creep compliance at various stress and temperature
Results - Fastener Pullout Spruce Pullout force for different fastener (a) F vs Fastener (b) F vs engagement Length
Threaded Joint - Stripping Fastener stripping experiment (a) torque and force vs time (b) torque vs time
Threaded Joints - Relaxation Clamping force relaxation at 23oC Simple relaxation( ) Retightening after 2 h ( )
Threaded Joints - Relaxation 35% 53% Clamping force relaxation as a function of time for Spruce and WFRP
Modeling - Phenomenological E(t) =A + Btn Findley’s Law E(t) =Btn Power Law Eqn E(t) =A + B etn E(t) =ER+ (EU+ ER) et/t Where E(t) = Modulus at time t A, B ER & EU = Constant depend on loading conditions n, = Time exponent
Modeling - Viscoelasticity Experimental and calculated values using Power Law model Stress relaxation ( ) & creep ( X +)
Modeling - Clamping Force Experimental and calculated values for clamping force relaxation
Modeling - Long-Term creep Long-term flexural creep experiment at 20% UFS
Conclusion • Viscoelastic behavior was mainly controlled by matrix • Higher dependence on temperature and loading conditions than spruce • Proposed model was in good agreement with experimental data • Modeling tertiary creep was not possible using Power Law • Master curve was plotted and good superposition was observed
Conclusion – Cont’ • Power Law model satisfactorily predicted long-term creep • Fastener pullout load was comparable than pullout load in spruce • Fastener load relaxation was higher in WFRP than in spruce • Retightening of screw results in memory effects and lower relaxation was observed
Acknowledgement • Materials and Manufacturing Ontario • Department of Chemical Engineering and Applied Chemistry • Faculty of Forestry