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Sony product environmental compliance committee

「 Sony OEM Green Partner｣ Environmental Quality Certification. Sony product environmental compliance committee Customer satisfaction center Sony Corporation. Ver.1.0. Environmental Policy and Activity in Sony.

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Sony product environmental compliance committee

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  1. 「Sony OEM Green Partner｣ Environmental Quality Certification Sony product environmental compliance committee Customer satisfaction center Sony Corporation Ver.1.0

  2. Environmental Policy and Activity in Sony

  3. Sony’s Environmental Policy Sony believes that global environmental conservation is one of the most critical and important challenges human beings must address in the 21st century. Based on this belief, it adopts an environmental policy of actively contributing to realization of global environmental conservation and a sustainable society in which dreams of the future generations are cherished.

  4. Environmental Quality Policy in Products Realizing manufacturing of products that do not contain the controlled substances 　 ● Covering all Sony products

  5. Sony Green Partner System Taking a drastic approach to eliminate banned substances through source control Certified as green partners Suppliers of raw materials Supplies conforming articles Certified as green partners Suppliers of parts Sony Manufacturing Plants (EMCS) Placing strict control Sony

  6. Actions Taken toward Environment-Related Substances at Sony May 2002 October 2002 Introduces the Sony Green Partner Certification system to suppliers of parts and raw materials. Introduces the OEM Green Partner Certification system to OEM suppliers. Building a new partnership with OEM suppliers

  7. Certification for products

  8. Approaches Taken to Environment through Sony Products Sony Group Product Environment Compliance Committee Corp. Environmental Affairs Technical Solution Center Business Companies and Sony EMCS OEM suppliers CS Center Certification of OEM Green Partners Parts/raw materials suppliers Procurement Center Parts and raw materials Certification of Sony Green Partners

  9. How Sony Green Partner Differs from OEM Green Partner GP GP Sony ManufacturingPlant Parts supplier Raw Materials supplier Sony Sony Green Partner OEM GP GP OEM supplier Parts supplier Raw Materials supplier OEM Green Partner

  10. How OEM GP is Controlled OEM Green Partner environmental quality certification OEM supplier Parts supplier Buy from GP-certified suppliers Verify system Training Verify system Certification Sony Other raw materials supplier Specified raw materials supplier Verify system Certification Green Partner environmental quality certification Specified raw materials items: Resin(Plastics),Paints,Electrical wires,Inks

  11. OEM Green Partner Environmental Quality Certification Schedule Apr Oct Nov Jan Feb Dec Mar Transition period Introduction to domestic suppliers Introduction to foreign suppliers Preparation period for OEM suppliers Starting operation Certification application period Audit by Sony Certification

  12. Requests to OEM Suppliers Targeting at the end of March 2003, we get the certification program under way. Active response to the program by OEM suppliers will be highly appreciated. We will provide complete support in guiding OEM suppliers toward certification through Business Companies.

  13. Explanation of Certification Criteria

  14. Please refer to your copy of “Overview of OEM Green Partner Environmental Quality Certification.”

  15. OEM Green Partner Environmental Quality Certification OEM Green Partner Environmental Quality Certification is a scheme for making efficient procedures to ensure that the controlled substances are not contained in any of the parts or raw materials making up our products by certifying a system of managing the contorolled substances, which are defined by us, in the OEM suppliers.

  16. Certification Processes The scheme follows the processes as detailed below to certify the management system of the OEM supplier. Reviewing and starting the operation of the environmental quality assurance management system Applying to Sony for certification Auditing by Sony Concluding the OEM green partner agreement Issuing an OEM Green Partner Certificate to complete the certification procedures

  17. １）Reviewing and starting the operation of the OEM environmental quality assurance management system The OEM supplier sets up an environment-related substance management system and starts the operation of the management system that complies with the “Manual for Establishing an Environmental Quality Assurance System.” If you have already implemented one, you will please review it.

  18. 2) Conducting internal audits The OEM supplier conducts an internal audit of its own management system and determines that the system complies with the “Manual for Establishing an Environmental Quality Assurance System.”

  19. Applying for OEM green partner • environmental quality certification When the in-house system has been properly organized and it is verified that the management system complies with the “Manual for Establishing an Environmental Quality Assurance System.” the OEM supplier makes an application for OEM green partner environmental quality certification to our division in charge of business contracts with you. Specific documents to be submitted at the time of application will be later informed.

  20. 4) Audit by Sony Sony audits the management system in OEM supplier for OEM green partner environmental quality certification. We will advise you in advance of the audit schedule. The audit procedure will be normally completed within one day.

  21. 5) Concluding the OEM green partner agreement The OEM supplier concludes the “OEM Green Partner Agreement” with us. The agreement is concluded for conducting OEM businesses based on mutual agreement. The agreement contains provisions such as observance of environment-related laws and regulations, procurement of designated raw materials, and cooperation system.

  22. 6) Issuing an OEM green partner environmental quality certificate An “OEM Green Partner Environmental Quality Certificate” is issued through these processes. This completes the certification procedure. The OEM supplier is now certified as an OEM green partner.

  23. Please refer to your copy of “Manual for Establishing an Environmental Quality Assurance System.”It explains along with a manual.

  24. Document Flow Raw material supplier Parts supplier OEM supplier Sony Applicable parts list Composition Table or MSDS Composition table or MSDS When submitting documents Measurement data (ICP) Measurement data (ICP) Measurement Data（XRF) When selecting parts Upon request Certificate of Non-use (for parts approval/ authorization) Certificate of Non-use (for mass productionof parts) Certificate of Non-use (for products) When starting mass production Change Notice Sheet and All documents described above Change Notice Sheet and All documents described above Change Notice Sheet and All documents described above When making a change

  25. The document layer to realize the environment quality system which Sony requires Environmental Quality Assurance Management System for OEM Products　（complete version） Upper Detail of the concept It provides promptly Lower The manual for the Environmental Quality Assurance Management System realization More clear Guidance It provides promptly

  26. Controlled Substances And Measurement Methods

  27. Management Standards for The Restrictively-used Substances Included in Parts and Devices "SS-00259 2nd Edition" Technical Management Department Technical Solution Center Sony Corporation

  28. Contents 1. Purpose of the standard 2. Application 3. Definition of terms 4. ‘The Controlled Substances’ materials and their management 5. Specification exchange with business partners 6. Attached Documents and Explanatory Notes 7. Appendix

  29. 1. Purpose of the standard The purpose of the standard is to clearly indicate the subjects below, regarding the 'The Controlled Substances’ contained in the parts, devices, etc. which are used for Sony products. - The materials of which use is to be banned - The materials of which use is to be discontinued - The materials of which use is to be reduced By properly controlling the use of the above materials, we observe the legislation of each country, protect the earth environment, and reduce the undesirable impact on ecosystems An object: Combination of the material with its use

  30. 2. Application Application to products ・　The standard applies to all the products which are sold with the trademark of Sony, disregarding who has designed or manufactured the products. ・　The standard applies also to the products designed and/or manufactured by a company of Sony Group, under the commission of the third party. Application to parts and materials ・　The standard applies to the parts, materials, and/or other goods which are purchased by a company of Sony Group, or by a company commissioned by a company of Sony Group to design and manufacture the parts, materials, and/or other goods.

  31. 3. Definition of terms Environment-related Substances to be Controlled ('The Controlled Substances’) The materials contained in parts, devices, etc, and defined by Sony as harmful to the earth environment and human bodies Management standards To properly manage the materials according to its use, the definition is given as follows: Level 1: The use (delivery) is immediately prohibited. Level 2: The use (delivery ) will be prohibited at a known time in the future. Level 3: The use (delivery) will not be prohibited or the use (delivery will be actively reduced though its limit quantity (concentration) will not be fixed for the time being.

  32. 3. Definition of terms (Continued) Contained something is added, filled, mixed, and/or stuck to parts, devices, and/or their materials, Disregarding whether or not it is made on purpose. Impurity A material contained in a natural material but cannot be removed in the formation process to be an industrial material, or a material which is generated in the synthetical process but cannot be removed The time to ban on receiving the parts and materials The date when the delivery of parts and/or materials to Sony is prohibited

  33. 4. 'The Controlled Substances' and their management Cadmium and cadmium-based chemical compound Lead and lead-based chemical compound Mercury and mercury-based chemical compound Hexavalent chromium-based chemical compound Heavy metals Polychlorinated biphenyl (PCB) Polychlorinated naphthalene (PCN) Chlorinated paraffin (CPs) Mirex Other organic chlorine-based chemical compound (flame-retardant agent or plasticizer) Organic chlorine-based chemical compound Polybrominated biphenyl (PBB) Polybrominated diphenyl ether (PBDE) Tetrabromobisphenol-A-bis (TBBA-A-bis) Other organic bromine-based chemical compound (flame-retardant agent) Organic bromine-based chemical compound Organic tin-based compound (Tributyl tin-based compound or triphenyl tin-based compound) Asbestos Azo-based compound Formaldehyde Polyvinyl chloride (PVC) and PVC mixture

  34. 4. 'The Controlled Substances' and their management (Continued) Cadmium and cadmium-based chemical compound ・For packaging materials, plastic parts (including rubber parts), paint, ink, etc.: The use (delivery) is immediately prohibited. The permissible concentration is set less than 5 ppm when measured based on the measurement standard (ICP-AES, etc.). ・For nickel-cadmium batteries to be purchased as a new par: The use (delivery) will be prohibited on April 1st, 2003 and after. ・For electric contacts, fuse elements of fuses, glass frit, etc.: The use (delivery) will be prohibited on January 1st, 2005 and after. ・Do not care for the cadmium impurities in metallic materials.

  35. 4. 'The Controlled Substances' and their management (Continued) The permissible concentration of cadmium Never add cadmium and/or cadmium-based compound to plastic parts (including rubber parts). Taking into consideration the detection limit of the measurement equipment, general errors, and mixture of impurities existing in nature, the permissible concentration is set less than 5 ppm Pre-treatment method: Wet method or ashing method when existing with sulphuric acid Oxygen pressure method in a sealed container Measurement method: ICP-AES/OES, AAS, or ICP-MS We ask parts/materials suppliers to supply measurement data.

  36. 4. 'The Controlled Substances' and their management (Continued) Lead and lead-based chemical compound ・For packaging materials, paint for PWBs, pigments, ink: The use (delivery) is immediately prohibited. ・For soldering finishes on the external leads of parts, and/or for the parts made of plastics or rubber, which the users may touch with their hands: The use (delivery) will be prohibited on April 1st, 2004. The permissible concentration is set to less than 100 ppm according to the specified measurement standard (ICP-AES, etc.). ・For the solder of high-melting point which contains lead by less than 85 wt%, and/or for an alloy or optical glass of more than permissible lead concentration: The use (delivery) will be prohibited on January 1st, 2005. ・The permissible concentration of lead-free solder is set less than 1000 ppm.

  37. 4. 'The Controlled Substances' and their management (Continued) About the permissible concentration of lead Action on Proposition 65 (California states law) Subject material Plastics (including rubber) Subject parts AC adaptors, power cords, connecting cords, mouses, remote control units, stabilizers contained in the plastic materials used for casing, pigments, and paint and ink Time On April 1st, 2004 Permissible concentration 100 ppm (Sony standard) The measurement method and pre-treatment method, which can analyze cadmium at the same time, will be suggested. Measurement standard

  38. 4. 'The Controlled Substances' and their management (Continued) Mercury and mercury-based chemical compound ・For packaging materials, pigments, paint, ink, mercury cells, and timers The use (delivery) is immediately prohibited. ・For compact type or straight tube type fluorescent lamps, levels 1 through 3 will be applied depending on the concentration per lamp. Hexavalent chromium-based chemical compound ・ For packaging materials, batteries, and catalysts: The use (delivery) is immediately prohibited.

  39. 4. 'The Controlled Substances' and their management (Continued) Azo-based compound For the azo-based compound which may generate amine in table 4.2a on page 8 in when decomposed, and which the users may continually touch: The use (delivery) is immediately prohibited. Examples: Headphones, earphones, and shoulder pad of a shoulder bag Formaldehyde Woodwork to be exported to Europe: The use (delivery) is immediately prohibited. Woodwork to be exported other than Europe: The use (delivery) will be prohibited on January 1st, 2005.

  40. 4. 'The Controlled Substances' and their management (Continued) Additional notes on packaging materials For the heavy metals such as mercury, cadmium, hexavalent chromium, and lead: The use (delivery) for the cartons for products packaging, the boxes for products delivery, and/or the packages for parts delivery is immediately prohibited. The permissible concentration: It is set less than 100 ppm of the total heavy metals. For the plastic part, the permissible concentration of cadmium is set less than 5 ppm. Pre-treatment method: Wet method or ashing method when existing with sulphuric acid Oxygen pressure method in a sealed container Measurement method:ICP-AES/OES, AAS, or ICP-MS

  41. 6. Attached Documents and Explanatory Notes Attached Documents The supplemental material introduces the legislation of each country and region regarding 'The Controlled Substances', and also the detail of the subject materials. Explanatory Notes The explanatory document explains the history and the background for the establishment of the standard. Please read them.

  42. 7. Appendix: The result of measurement on cadmium carried out by Sony Overview Main parts: cords, cables, commanders, cabinets, jacks, AC adapters, connectors, terminal blocks, ICs, headphones, vinyl ties, rubber material parts Material: plastic Use: pigment or stabilizer Material color: red, black, white, transparent, yellow, green, milky-white, etc. Countries of origin: China, Japan, Korea, Thai, Malaysia, Taiwan, Indonesia, Singapore, the Philippines, Germany, Brazil, etc.

  43. 7. Appendix: The result of measurement on cadmium carried out by Sony (Continued) Typical Parts and Portions Colored portions (each color)） Jackets Portions carrying part numbers and other characters Inner jacket Outer jacket

  44. 7. Appendix: The result of measurement on cadmium carried out by Sony (Continued) Plug Vinyl tie Jackets Colored portions such as buttons Cabinet Rubber (pushbutton)

  45. 7. Appendix: Policy on acceptance inspection of parts Example when applied to cadmium ・For those specified as level 1, the use of cadmium is strictly prohibited. For the acceptance inspection, only "Yes" or "No" will result. (Any concentration, even if it is small, is not taken into consideration for "Yes".) ・At the material supply stage (upper stream of the material flow), the measurement shall be carried out according to the method specified in SS-00259. The permissible concentration of cadmium in plastics is set less than 5 ppm by taking into consideration the impurities existing in nature. ・For the acceptance inspection at Sony, by taking into consideration possible and practical operation, either of the following measuring equipment is used. ● EDX700 (Manufactured by Shimadzu Corporation) ● Portable Niton 700 XRF Analyzer

  46. NG Evaluation for Cadmium Contained in Plastic Materials Materials certificate (materials manufacturer, ICP-AES, etc.), warranty, and Certificate of Non-use (parts manufacturer) must be submitted in advance. Note that this is only for NG evaluation. Sony’s Proof and Acceptance Inspection Standards 　● EDX700 (manufactured by Shimadzu) Start of measurement 2 minutes later Reading on measuring instrument Action Decision ＮＧ 50.00 (or more) Treat as nonconforming articles 50.00(Less than) 　● Portable Niton 700 XRF Analyzer Start of measurement 4 minutes later Action Reading on measuring instrument Decision Treat as nonconforming articles ＮＧ 50.00 (or more) ＮＧ ＜ 50.00 (or more) To measurement by EDX700 or ICP AES 50.00(Less than) ＜ 50.00(Less than)

  47. 7. Appendix: Control flow of cadmium in plastics Sony EMCS OEM Supplier Materials manufacturer Parts manufacturer Customs clearance Inspection Sampling inspection Plastic pellet Sampling inspection Manufacture Pigments Portable Niton 700 XRF Analyzer Portable Niton ICP-AES/OECAAS, ICP-MS Analyzer XRF EDX700 Denmark less than 75ppm Quality control less than 50 ppm less than 5 ppm Tolerance Netherlands less than 100ppm

  48. Q＆ASession

  49. Contact for E-mail Inquiries ◇ Any queries about the contents of Sony OEM Green Partner Environmental Quality Certification, Please contact, OEM-GP@jp.sony.com ◇About the contents of SS-00259, ss-00259@tpd.sony.co.jp ・ Acceptable in English or Japanese, when you send queries ・ Please write in concretely the company name and question item to a title column

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