Industrial Energy Efficiency:

1. Industrial Energy Efficiency: Technology Delivery “Thinking Globally, Saving Locally” David S. Godfrey Atlanta Regional Office Energy Efficiency and Renewable Energy U.S. Department of Energy Presentation to EPA Region IV P2 Conference Call September 1, 2004

2. BP Statistical Review of World Energy, 2004 The Global Look • Oil for 40 years, w/ 77% in OPEC countries* • Natural gas for 67 years, mostly from former USSR* • Coal for 192 years from N. Am, Europe, Asia and Eurasia* • World energy use up 2.9% in 2003 w/ 15% increase in Chinese coal use and doubling of oil use in decade • Wind capacity at 40,000 MW worldwide; solar photo-voltaics up 10X in last 10 years *At current rate of production

3. Partner with industry and other stakeholders to: Increase energy savings Reduce environmental impacts Improve process yield/conserve resources Reduce reliance on foreign oil Increase use of renewable energy Improve competitiveness and quality of life Office of Industrial Technologies Improve the energy intensity of U.S. industry through coordinated research and development, validation, and dissemination of energy efficiency technologies & practices. MISSION

4. Delivering Technology Solutions

5. Technology Delivery: Saving Locally • Technical Assistance • Plant-wide Assessments • Industrial Assessment Centers • Software Tools • Training • Information (Case Studies, Tip Sheets, etc.)

6. Summary of Technology Delivery Activities • Plant-wide Assessments : 32 representing Forest Products, Chemical, Petroleum and other industries • Attended Training : more than 4,500 employees • Received Decision Tools Software CD : 3150 distributed • Case Studies (at any stage of development): 85 completed

7. Plant-wide Assessments Cost-shared assessments identify opportunities for energy and cost savings • Up to $100,000 competitively awarded to plant through open solicitation process • Summary assessment reportpublished to promotereplication • Proprietary Informationfully protected • Opportunity to promote findings and methodology

8. Plant-wide Assessments: Examples Annual Savings Opportunities Identified Anchor Glass Container $1,638,000 Metlab $518,000 Utica Corporation $1,880,000 Bayer $1,478,000 Equilon Enterprises $52,500,000 Weyerhaeuser $3,100,000 Neville Chemical $287,000 Corning $25,920,000 Appleton Paper $3,459,000 3M $1,094,000 Georgia Pacific $5,000,000 WR Grace $840,000 Alcoa $1,072,000 Ford $3,280,000 Boise Cascade $707,000 Inland $9,500,000 Caraustar $1,280,000 Alcoa $1,974,000 Akzo Nobel $1,170,000 AMCAST $3,600,000 .

9. Pursuing a Plant-wide Assessment How can a company benefit fromplant-wide assessments? • Submit a proposal to next DOE solicitation (Mar. 2004). Watch www.oit.doe.gov/solicitations • Access case studies to learn about recommended strategies to boost energy efficiency. • Strengthen the corporate energy efficiency management team. Next Plant Wide Assessment solicitation expected Winter, 2005.

10. Industrial Assessment Centers (IACs) Teams of engineering faculty and students from 26 university-based IACs around the country conduct no-cost, on-site industrial assessments at eligible facilities. ~240 students in training each year Average 7-year savings per assessment: $74,000 More than 12,000 assessments have been conducted by IACs.

11. Industrial Assessment Centers Qualification Criteria • Annual sales under $100 million • 500 or less employees at plant • No designated energy manager • Energy bill less than $2 M/yr and greater than $100K/yr • Plant located 150 miles or less from IAC school To request an assessment, contact the nearest IAC university. See www.oit.doe.gov/iac

12. Replicate Savings

13. Motor Master + – Assists in energy-efficient motor selection and management. Air Master+ - Provides comprehensive information on assessing compressed air systems. Pump System Assessment Tool - Helps industrial users assess the efficiency of pumping system operations. Steam System Scoping Tool - Profiles and grades steam system operations and management. Steam System Assessment Tool – Assists users in assessing potential benefits of specific steam-system improvements 3EPlus Insulation Assessment Tool – Helps to evaluate the thickness of insulation on steam lines. Tools Available on the OIT Web Site 4,500 company employees are registered users of the Decision Tools CD.

14. EERE Industrial Energy Efficiency Training Opportunities Steam Systems Improvement Pump System Assessment Pump System Assessment Tool (PSAT) Specialist Training Fundamentals of Compressed Air Systems Advanced Management of Compressed Air Systems See OIT website to attend training sessions for relevant tools. AirMaster+ Specialist Training Insulation Assessment • Motor Systems Management • Optimization of Process Heating Systems • Process Heating Assessment Tool (PHAST) Specialist Training

15. Voice: Fax: Email: Web: 1-800-862-2086 360-586-8303 clearinghouse@ee.doe.gov www.oit.doe.gov Resources & Information Fact Sheets Newsletters Tip Sheets Brochures Reports SoftwareDecision Tools Data Q & A EERE Info Center On-call team of 17 professional engineers, scientists, research librarians, energy specialists, and communications information staff

16. Increased Accessibility Regional Offices Central Jamey Evans 303-275-4813 Mid-Atlantic Bill Orthwein 215-656-6957 Midwest Brian Olsen 312-886-8579 Northeast Stephen Costa 617-565-1811 Southeast David Godfrey 404-562-0568 Western Chris Cockrill 816-873-3299