1 / 42

Introducing the… AIChE Process Development Division

Introducing the… AIChE Process Development Division. Bob Duggal Ethyl Corporation. Agenda. Background & History Structure and Current Leadership Recent Programs & Activities, Future Programs Benefits to Division Members How to Get Involved Q&A, Remarks. Effective Process Development.

blodwyn
Télécharger la présentation

Introducing the… AIChE Process Development Division

An Image/Link below is provided (as is) to download presentation Download Policy: Content on the Website is provided to you AS IS for your information and personal use and may not be sold / licensed / shared on other websites without getting consent from its author. Content is provided to you AS IS for your information and personal use only. Download presentation by click this link. While downloading, if for some reason you are not able to download a presentation, the publisher may have deleted the file from their server. During download, if you can't get a presentation, the file might be deleted by the publisher.

E N D

Presentation Transcript

  1. Introducing the…AIChE Process Development Division Bob Duggal Ethyl Corporation

  2. Agenda • Background & History • Structure and Current Leadership • Recent Programs & Activities, Future Programs • Benefits to Division Members • How to Get Involved • Q&A, Remarks

  3. Effective Process Development • New product or process ideas • Superior process research and innovation • Detailed pilot plant scale-up • Thorough technology transfer • Quality manufacturing leading to successful commercialization and business results

  4. Background & History… • Pilot Plants Area 12A started in 1984 within the “Engineering Division” • Forum for pilot plant engineers & managers • Industrial focus with some academic participation • Programmed 1-2 sessions in AIChE National Meetings • Was the most active group within Engineering • In mid-1990’s, scope broadened to other areas • Benchmarking, networking, industry-university collaborations, etc. • Need for broader forum on industrial process development emerged • High level of interest from industrial participants at AIChE National Meetings

  5. …Background & History • Expansion of Pilot Plants Area initiated in 1996-1997 by a core group • Proposed name change of “Engineering Division” to “Process Development Division” • Proposed new structure covering key elements of process development • 12A Process Research & Innovation • 12B Pilot Plants • 12C Technology Transfer • 12D Manufacturing • Permanent Division Status granted by AIChE CTOC in 2002

  6. Process Development DivisionVision and Goals Our vision is to provide leadership in the development of the next-generation technologies for process development • Promote programming and presentations of process development topics at the Spring and Annual Meetings of the Institute, and at the Process Development Symposium • Promote the interchange of ideas, concepts and history of process development in various aspects, from theory to hardware • Provide a continuous forum for communication, sharing ideas, learning new concepts and benchmarking • Promote networking and communication among those involved in process development • Promote the teaching of process development, thereby improving interactions between industry and academia

  7. Process Development Division Structure

  8. Current Leadership (2001-2003) • Chair: John E. Corn (Consultant; Professor at Ohio State University) • Chair-Elect: Christine Seymour (Pfizer) • Treasurer: Jean Bender (Genentech) • Programming Chair: Raymond Rooks (Dow) • Membership Chair: Ramesh Rameswaran (Lyondell) • Newsletter Editor: Nicolette Modes (Abbott) • Webmaster: Jack Vinson (Pfizer) • Awards Committee Chair: Glen Wheeler (Alkermes) • International Liaison: Kamlesh Bhatia (DuPont) • Process Development Symposium Chair: Cawas Cooper (Air Products) • Special Projects: Ka M. Ng (Hong Kong UST) • 12a Cheryl Teich (Rohm & Haas), Yinlun Huang (Wayne State), Lionel O’Young (CWB Technology) • 12b A. (Bob) Duggal (Ethyl), David Edwards (Zeton), Joe Powell (Shell) • 12c John F. Peragine (Bristol-Myers Squibb), Annette Johnston (Abbott), Osman Aboul-Nasr (Fluor) • 12d John Battler (Consultant), Helen Lou (Lamar), Stephanie Sullivan (Merck)

  9. Area 12A:Process Research & InnovationMission and Goals • Foster process innovation by applying Chemical Engineering principles to the synthesis of novel operations for new product manufacture and step changes in existing technology. • The PR&I area will be a meeting ground for diverse academic and industrial practitioners of Process Innovation. • Its programming and activities will explore the components of successful process innovation, and distribute this shared knowledge to the Institute membership.

  10. Area 12A:Pilot PlantsMission and Goals The Pilot Plant Area is a forum for active interchange of ideas and for the continual improvement of Pilot Plant contributions to quality research and effective scale-up. AIChE programming, benchmarking, operation reviews, and extensive networking form the backbone of the Area activities.

  11. Area 12C:Technology TransferMission and Goals • Provide a forum to share and build on technology transfer (TT) principles and experiences of professional colleagues from different disciplines. • Generate ideas to develop TT work processes aimed at extracting value from internal and external technology for speedy and cost effective commercialization of new processes and products.

  12. Area 12D:ManufacturingMission and Goals • Provide programming to enhance the professional development of AIChE members and industry colleagues who affect manufacturing process improvements. • Expand in scope to include other aspects of manufacturing technology and secure active participation from a greater breadth of the ChE population. Maintain strong ties with internal and external groups.

  13. PDD Membership Trend

  14. Programs & Activities:Past & Future • Technical Sessions at National AIChE Meetings • Process Development Symposiums • Group Planning Meetings • Group Dinners

  15. Area 12A:Process Research & InnovationRecent Programming Sessions • 2003 Annual Meeting, San Francisco: Topical Conference: Process Research and Innovation • Innovation in Pharmaceutical and Biotechnology Development and Manufacturing • Innovation in Green Chemistry and Sustainable Process Development • Selling Innovation in the Traditional CPI • Process Innovation as a Route to Shorter Time to Market • Innovation in Green Chemistry and Sustainable Process Development - Measuring it and Making it Happen • 2003 Spring Meeting, New Orleans • The Role of Innovation in Extending the Life of Mature Products

  16. Session Papers:Selling & Implementing Innovation in the Traditional CPI • Implementing a High-value Novel Technology in Petrochemical Setup • The Road to Innovation --- Contingency Cost Reduction • A One-Step, Greener Process for Adipic Acid • Promoting Innovation with Advanced Knowledge Management • Microfluidic Chips: A New Platform for Performing Chemical Analysis of Drilling Fluid • McPIPE- Passively Heated Subsea Flowline

  17. Area 12A:Process Research & InnovationFuture Programming Sessions • 2004 Annual Meeting, Austin: Topical Conference: 21st Century Process Development Tools • From the university to the factory - successful collaborations in innovation • Innovation in Consumer Products • Industrial Preparative Chromatography • Innovative Design Methodologies • 2004 Spring Meeting, New Orleans • Innovation in Fuel Processing

  18. Area 12A:Pilot PlantsRecent Programming Sessions • 2003 Annual Meeting, San Francisco: Topical Conference: Pilot Plants in Process Development • The Role of Pilot Plants in Process Development • Pilot Plants: The Uniqueness of Small Scale • Traditional and Novel Pilot Plant Reactors • Key Factors in Successful Pilot Plant Design and Operation • Pharmaceutical Pilot Plants • 2003 Spring Meeting, New Orleans • New Trends and Best Practices in Pilot Plant I and II • 2002 Annual Meeting, Indianapolis • Piloting for Process Intensification and Miniaturization

  19. Session Papers:The Role of Pilot Plants in Process Development • Pilot Plants: A New World, A New Mission • Pilot Plants in Process Development • Changes in the Operation and Use of Pilot Plant for Support of Refining • Pilot Plants in a Changing Industry Environment • The Changing World of Pilot Plants • The New Pharmaceutical Pilot Plant

  20. Area 12A:Pilot PlantsFuture Programming • 2004 Annual Meeting, Austin: • Bioreactor Pilot Plants • Elegant Experimental Methodology in Pilot Plants • Membrane Process Design and Scale-up Considerations • Pilot Plant Benchmarking Study Results • R&D Management Topical 3: Six Sigma Usage in the CPI • 2004 Spring Meeting, New Orleans • Mixing in Pilot Plants

  21. Area 12A:Pilot PlantsOther Activities … • Pilot Plant Benchmarking • Discussion Forum on Pilot Plants • Pilot Plant Tours

  22. Benchmarking Objectives • Compile “best” practices and “norms” in areas of interest to Pilot Plant group • Survey members from a cross section of CPI • Disseminate results • In a way that members and organizations can benchmark effectively with • In a format that does not raise competitive issues

  23. Benchmarking Topics • Business objectives for pilot plants • Staffing for construction and operation of Pilot Plants • Pilot Plant Automation • EH&S Issues/Consideration in Pilot Plants

  24. Project Timeline • Finalize topics - Complete • Finalize questionnaires – 4Q 2002 • Drafted by team members with input from Area 12B • Multiple choice format with area for comments • Circulate for responses – 2Q 2003 • Team chose to send to PDD membership to obtain a representative cross section of CPI, representing major industry sections • 22 Respondents to date • Compile responses – 3-4Q 2003 • Analyze by industry section/demographic • Present at next AIChE/PDD Event • Austin 2004 • Full session with 4 papers and discussion format

  25. Area 12C:Technology TransferRecent Programming Sessions • 2002 Annual Meeting, Indianapolis • Commercialization of Separation Unit Operations • Pharmaceuticals: Rapid Process Development and Manufacture • 2003 Spring Meeting, New Orleans • Analytical Technology Transfer: The Good, the Bad and the Ugly

  26. Area 12D:Manufacturing Recent Programming Sessions • 2002 Spring Meeting, New Orleans • Process Improvements in Existing Processes I • Implementing Innovation in the Manufacturing Setting • Process Improvements in Existing Processes II • 2002 Annual Meeting, Indianapolis • PHA/HAZOPS for New Systems and Processes in Manufacturing • Pharmaceuticals: Rapid Process Development and Manufacture • 2003 Spring Meeting, New Orleans • Case Studies and Lesson Learned

  27. Area 12D:Manufacturing Future Programming • 2004 Annual Meeting, Austin: • Spend Capital or Toll it • Technical Project Management • 2004 Spring Meeting, New Orleans • Case Studies and Lesson Learned • Environmental Challenges in Manufacturing • Engineering Issues in Security of High Hazard Facilities

  28. PD Symposium:“Accelerating Process Development for Growth”June 2003, Poconos, PA • Batch Process Development for Pharmaceuticals & Specialty/Fine Chemicals • Continuous Process Development for Petro/Commodity Chemicals • Visionary Talks and Panel Discussion • Table-Top Displays

  29. Batch Session • “An Integrated Development Approach to API Process R&D” • “Process Development for the 21st Century Pharmaceutical Industry” • “Notes on Process Development: Pharmaceutical Intermediates and APIs” - Ed Paul • “Pick the Best Route: We Need It Tomorrow”! • “Successful Chemical Process Development: Profitable Specialty Chemical Products Using Winning Work Practices”

  30. Continuous Session • “Recent Advances in the Application of Molecular Sieve Catalysts for the Commercial Production of Aromatics” • “Development of Catalyst Impregnation Processes” • “Using Physical Property Models to Accelerate Process and Product Development” • “Flow Visualization and Modeling of Opaque Multiphase Flow Reactors” • “Accelerating Process Development for Growth” • “Dinosaurs to Small Furry Animals- The Evolution of Process Development Methodology”

  31. Visionary Talks • Dr. Arthur Andrews VP Process R&D, Merck “Chemical Process Development for Pharmaceuticals - Challenges, Opportunities, and Future Directions” • Dr. Kenneth Kem VP Chemicals Technology, Air Products “Use Process Innovation to Remodel Performance Products Businesses” • Dr. Frits Dautzenberg VP Technology Development, ABB Lummus “Accelerating Innovation in Process Development”

  32. Table Top Displays (partial list) • Chemstations, Inc. • CWB Technology • HEL • Lasentec • Mettler Toledo AutoChem • Molecular Knowledge Systems, Inc. • Remspec Corp. • Xytel Corp. • Zeton Inc. • ChemEngine

  33. 2004 Process Development Symposium • “Working Right on the Right Thing” • June 20-23, 2004; Chicago • Topics • Technology and Knowledge • Pilot Plants • Modeling And Optimization as a Tool for Effective Process Development • Laboratory Tools for Effective Process Development • Working Right for the Future

  34. Division Awards • Process Development Practice Award (Spring) sponsored by Zeton • Excellence in Process Development Research Award (Fall) sponsored by Pharmacia (Pfizer) • The Process Development Division Student Paper Award (Fall) sponsored by Lilly

  35. Long Range Plan

  36. Benefits to Division Members • Professional Development • Opportunities for Networking • Benchmarking Resources • Recognition • News and Information

  37. Professional Development • Attend Division sponsored activities • Technical sessions at AIChE meetings • Process development symposiums • Topical conferences • Short courses • Develop leadership and organizational skills by participating in Division activities

  38. Networking • Interact with peers from industry and academia at group dinners and mixers • Develop relationships for mentoring and career development • Access a comprehensive membership list of peers active in Process Technology

  39. Benchmarking • Best practices in Process Technology • Round table & panel discussions on specific topics • Plant, pilot plant & laboratory tours • Consortia sponsorships (future) • Centers of excellence (future)

  40. Recognition • Annual Division sponsored award for outstanding contributions to the field of Process Technology • Certificates/plaques recognizing service to the Division

  41. News and Information • Division web-site • www.pd-aiche.org • Programming information • Past, current and future events • Discussion groups (future) • Semi-annual newsletter

  42. How to Get Involved • At AIChE National Meetings in the Spring & Fall • Attend our Program Sessions • Come to Area Meetings • Join us at the Group dinner and other social events • Chair/Vice-Chair a session • Nominate a colleague for PD Awards • Join the PD Division when you renew your annual AIChE Membership

More Related