Team One Phase II Short Form

1. Team One Phase II Short Form Team Members Jeremiah Jones* David Karl Kris Pierson Kyle Renfro Brian Owens Michael Hipp** Dr. John W. Sinn*** *Assistant Team Leader **Team Leader ***Team Mentor Team One Phase II Short Form

2. Project Plan • To evaluate current resources available to the die cast industry for process data acquisition and the use of this data in a quality system. Team One Phase II Short Form

3. Project Summaryby Michael Hipp • Plant Quality System • Quality system is a robust and thorough set of documented procedures • QS-9000 certified • Current Status of Project • Reviewing data acquisition and analysis tools • Continuous improvement is the key • Progress within Team One • Project focus improving • Continuous improvement is the key Team One Phase II Short Form

4. Toolkit Applicationsby Kyle Renfro • Toolkit 24 Applications • Normal Curve • Histogram • Standard Deviation Calculation • Toolkit 25 Applications • P-Chart • X-bar & R chart • Data Collection, Recording and Analysis of Data Team One Phase II Short Form

5. Toolkit Applicationsby Brian Owens • Scrap Reduction by use of Inspection • Continuous Inspection • Automated Data Collection Machine • Catching Scrap at the Source • Value of Charting • Converts Raw Data into Useful Data • Shows Trends that Can Help Process Improvement • Gives History of Defect/Cause Relationships Team One Phase II Short Form

6. Information Reviewsby Kris Pierson • Statistical Process Control (SPC) • Decrease Scrap, Rework, and Inspection • Decrease Operating Costs • Increased Productivity • Increase Quality and Process Control • The Improvement of Measuring Surface Quality • Evaluation of Surface Shape • Detects the Slightest Flaws that Impair Appearances • Improves Quality Assurance and Data Acquisition • Continuous Improvement of Quality Control Equipment Team One Phase II Short Form

7. Information Reviewsby Kris Pierson • Die Casting Defects • Identifying and Eliminating their Cause • Problem Solving and Record Keeping Systems • Variable Statistics in the Production Process • Statistics and Process Capability • Development and Evaluation of Sensor Systems • Document Data about Die-Casting Operation • Die-Cast Process Complex and Sensitive • All Cast Defects are Preventable • Test Engineering Theories about Die-Cast Operation Team One Phase II Short Form

8. Information Reviewsby Kris Pierson • Attribute Charting • Method Used to Determine Process Problems • Statistical Process Control (SPC) • Data counts the Number of Times a Failure Occurs • Control Charts Monitor Process and Location • Integrating HACCP and TQM • Electronic Vision Monitoring System • Monitors and Documents Deviations • Defect Attributed to Specific Unit Operation • Total Quality Management (TQM) Team One Phase II Short Form

9. Information Review Abstractby David Karl • Die Cast Machine • Uses Molten Aluminum to Make Parts • Quality Control in Die Cast Variables • Advantages of Die Casting • Pieces per Hour • Lack of Extra Operations Team One Phase II Short Form

10. Information Review Abstractby David Karl • Quality Control on Die Cast Machines • Downtime Logging • Scrap Logging • Continuous Data Collection • Downloading/Uploading Machine Setups • Alarm/Report Editor • Closed Loop Controls Team One Phase II Short Form

11. Information Review Abstractby David Karl • SPC Charts • X-Bar and R Charts • Scatter Diagrams • HiLo Range Charts • Reports • Shot Summary Reports • Data Log Reports • Hard Copy Reports Team One Phase II Short Form

12. Evaluations of Team Henry and Team Dana by Brian Owens Team One Phase II Short Form

13. Team One Self-Evaluationsby Jeremiah Jones • Team Evolution • Evaluation Sheets • Changes Made • Team Meetings • Chat Room • Personal Meetings • Forming Goals Team One Phase II Short Form

14. Team One Self-Evaluationsby Jeremiah Jones • Editing Our Submission • Timeliness • How It Has Hurt The Team • Actions That Have Been Taken • Where We Stand Now Team One Phase II Short Form

15. Team One Phase II Short Form

16. Weekly Task List Team One Phase II Short Form

17. Thank you for your time!Please feel free to ask questions. Team One Phase II Short Form