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Nitrogen Source Issues

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20 diapositives · 353 Views · Aug 16, 2014

This report analyzes the fluctuations in world natural gas costs and their significant impact on urea and nitrogen fertilizer production. The 2005 prices reveal stark contrasts across countries, affecting fertilizer markets in the U.S., Canada, Russia, and North Africa. Additionally, the report discusses Agrium’s strategic shift away from ammonium nitrate towards other nitrogen products, citing safety concerns and market optimization. Key factors influencing urea production are explored, including soil conditions and temperature, which affect ammonia volatilization and hydrolysis rates.

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  1. Nitrogen Source Issues Dale Leikam Kansas State University Manhattan, KS

  2. World Natural Gas Costs 2005F - $US/MMBtu Canada $8.30 Russia $1.10 Ukraine $1.70 W. Europe $5.80 US $9.00 North Africa $0.75 Indonesia $2.00 Trinidad $2.50 Venezuela $0.80 Middle East $0.75 Argentina $1.50 Source: Fertecon, PotashCorp

  3. Middle East $0.75 mmbtu Offshore Landed $1.75 - $3.50 $1.65 mmbtu $1.50 - $1.90 mmbtu Indonesia $1.60 mmbtu $0.65 mmbtu Trinidad/Venezuela $1.10 mmbtu Urea Imports as Natural Gas

  4. US Fertilizer Market - 2004 (000’s tons) ProductionConsumptionImportsImport % N 10.8 18.2 10.1 55 % P2O5 11.6 6.8 0.2 3 % K2O 1.0 7.1 6.4 90 % Ammonia 13.2 21.4 7.9 37 % Urea 3.7 8.4 5.4 64 % N-Solution 9.9 12.2 2.3 19 %

  5. N Sources • Anhydrous Ammonia • Urea • UAN Solution • Ammonium Nitrate • Ammonium Sulfate

  6. News Release Agrium to switch out of agricultural ammonium nitrate in favor of other nitrogen products CALGARY, Alberta -- Agrium Inc. (TSX and NYSE: AGU) announced today it will discontinue production and sales of agricultural grade ammonium nitrate.  This decision was made as part of our ongoing process to optimize returns from our base business and to reduce potential exposure related to security concerns.  Agrium anticipates previous sales of agricultural ammonium nitrate will be largely replaced by increased sales of other products, primarily from our low cost Alberta-based facilities.  As a result, this decision will not have any material effect on either our earnings or capital asset net book value.  Agrium Wholesale sold approximately 300,000 tonnes of agricultural ammonium nitrate in 2004 produced at three facilities.  These sales represented less than two percent of Agrium’s Wholesale fertilizer gross profit in 2004.  The Homestead, Nebraska ammonium nitrate facility will continue to operate as a distribution terminal for ammonia and other nitrogen products.  The Kennewick, Washington nitrogen facility, will concentrate on the production of nitrogen solutions.  The Redwater, Alberta facility will increase production of other nitrogen products.  Agrium’s Retail operations will also no longer market ammonium nitrate and anticipate replacing these sales with increased sales of other nitrogen products such as urea, nitrogen solutions and Agrium’s ESN product.  Agrium’s retail sales of ammonium nitrate typically average approximately thirty thousand tonnes per year, accounting for less than one percent of sales. 

  7. Understanding and Managing Urea Containing Fertilizers

  8. Urea Production Ammonia + Carbon Dioxide Energy (production) Urea + Water

  9. Ammonia Volatilization Ammonia + Carbon Dioxide Urea + Water Enzyme (urease)

  10. Factors Affecting Hydrolysis Rate • Soil urease concentration • More urease present  greater hydrolysis rate • Urease concentration correlated to soil organic matter content • Crop residue has 20—30 times higher urease concentration than underlying soil

  11. Factors Affecting Hydrolysis Rate • Soil temperature • Hydrolysis rate increases with higher temperature • 44°F  80°F ; hydrolysis rate doubles • Very little ammonia loss with cool temperatures • Interacts with soil water content

  12. Factors Affecting Hydrolysis Rate • Soil water content • Greatest effect on urea hydrolysis when soil becomes dry • Little change with soil moisture contents suitable for plant growth • At permanent wilting point the hydrolysis rate slows greatly and essentially stops when air dry • High temperatures dries the surface soil

  13. McInnes, et. al Kansas State University (0.1”)

  14. McInnes, et. al Kansas State University

  15. Factors Affecting Volatilization Potential of Surface Applied Urea • Unincorporated surface applications • Warm, moist, drying soil conditions • Crop residues • Sandy soils, low buffering capacity • High soil pH

  16. Differences in N source performance are not just due to ammonia volatilization Tie-up by decomposing crop residues (immobilization) also affects N recovery by crops

  17. N Fertilizer Management • Ammonium nitrate is not a viable option • Applying N fertilizers below soil surface is always a best management practice • However, surface application is a preferred overall management option for many growers • New technologies (Agrotain, coatings, etc.) • Manage around potential volatilization loss and immobilization • Make applications when temperatures are cool • Dry soil conditions • Surface dribble (strip) applications