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VVSA Project Review Agenda: Die Designs, Fabrication Fixtures, and Vessel Geometry Evaluation

This document outlines the agenda for the VVSA project review held on January 19, 2005. The meeting focused on the evaluation of forming die designs, fabrication fixture designs, and vessel geometry. Attendees included members from PPPL and MTM, who engaged in technical discussions, reviewed project schedules, and analyzed manufacturing routing structures. The agenda segments included an introduction, shop tour, and an extensive technical discussion on tolerance control, process outlines, and potential modifications. The review aimed to resolve differences and determine the path forward for project components.

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VVSA Project Review Agenda: Die Designs, Fabrication Fixtures, and Vessel Geometry Evaluation

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  1. NCSX VVSA PROJECT REVIEW 19Jan2005 MTM Agenda Forming Die designs Primary Fabrication Fixture design Vessel Geometry evaluation / revised segmentation scheme

  2. Attendees: PPPL: MTM: Mike Cole Kevin Bowling Paul Goranson Jim Flanagan Phil Heitzenroeder Joel Manship Frank Malinowski Mike Manuel Hutch Neilson Doug McCorkle Brad Nelson Gregory Pitonak Larry Sutton Mike Viola David Williamson

  3. Agenda – Segment # 1 7AM – 8AM - Introduction / general overview • Review Project Schedule MTM Gantt Chart • Review Forming Die designs PowerPoint presentation • Review Fabrication Fixture design PowerPoint presentation • Vessel Geometry evaluation PowerPoint presentation • Review Manufacturing Routing structure Live examples

  4. Agenda – Segment # 2 8AM – 9AM - Shop tour 9AM – 11:30AM – Technical discussion • Tolerance / profile, distortion control activities • Process Outline submittal / approval formats • PVVS successes / failures / lessons learned • Previous VVSA formats / development effort • Latest modifications to PS documents (now include specific reference to Product Specification requirements) • Review Current outline format • Resolve differences and determine path forward • Fiducials • Field Joint Spacer geometry

  5. Agenda – Segment # 3 • 11:30 – 12:00 Lunch (brought in) • 12:00PM – 5:00PM - Continue technical discussion outlined above.

  6. MTMFX-2883 DIE SET # 1 CAVITY

  7. MTMFX-2884 DIE SET # 1 CORE

  8. MTMFX-2885 DIE SET # 2 CAVITY

  9. MTMFX-2886 DIE SET # 2 CORE

  10. MTMFX-2887 DIE SET # 3 CAVITY

  11. MTMFX-2892 DIE SET # 3 CORE

  12. MTMFX-2888 DIE SET # 4 CAVITY

  13. MTMFX-2889 DIE SET # 4 CORE

  14. MTMFX-2890 DIE SET # 5 CAVITY

  15. MTMFX-2891 DIE SET # 5 CORE

  16. MTMFX-3084 DIE SET # 6 CAVITY

  17. MTMFX-3085 DIE SET # 6 CORE

  18. MTMFX3086 DIE SET # 7 CAVITY

  19. MTMFX-3087 DIE SET # 7 CORE

  20. MTMFX-3088 DIE SET # 8 CAVITY

  21. MTMFX-3089 DIE SET # 8 CORE

  22. MTMFX-3090 DIE SET # 9 CAVITY

  23. MTMFX-3091 DIE SET # 9 CORE

  24. MTMFX-3092 DIE SET # 10 CAVITY

  25. MTMFX-3093 DIE SET # 10 CORE

  26. 60 Deg. Vessel Build Fixture Concept

  27. 60 Deg. Vessel Build Fixture Concept

  28. 60 Deg. Vessel Build Fixture Concept

  29. 60 Deg. Vessel Build Fixture Concept

  30. 60 Deg. Vessel Build Fixture Concept

  31. 60 Deg. Vessel Build Fixture Concept

  32. 60 Deg. Vessel Build Fixture Concept

  33. Panel overlay picture # 1

  34. Panel overlay picture # 2

  35. Panel overlay picture # 3

  36. Panel overlay picture # 4

  37. Panel overlay picture # 5

  38. Panel overlay picture # 6

  39. Panel overlay picture # 7

  40. Panel overlay picture # 8

  41. Segmentation Scheme (Original)

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