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Enhancing Defect Detection and Resolution at Wuhan PC Line - Key Actions and Training

This document outlines critical protocols implemented on the Wuhan PC Line as of January 25, 2007. Operators are tasked with defect detection, recording findings on the KOSU sheet, and raising alerts about issues. Key measures include the establishment of new information boards, logistics updates, and the introduction of a training program for defect handling. The IRIS system has been adopted with a four-step inspection process to ensure quality control. Continuous training sessions will be conducted every 15 days to maintain high standards.

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Enhancing Defect Detection and Resolution at Wuhan PC Line - Key Actions and Training

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  1. WUHAN: PC Line organization Carl DE PONCINS 25/01/2007

  2. MAIN MESSAGE • OPERATORS MUST: • Detect defect检查出缺陷 • Record defect in Kosu sheet将缺陷记录在KOSU表上 • Alert if problem有问题时及时提出 • ANY PERTURBATION MUST BE ELIMINATED

  3. WHAT WAS DONE • NEW LINE INFORMATION BOARDS • NEW END-OF-LINE STATION • NEW LOGISTICS

  4. WHAT WAS DONE

  5. WHAT WAS DONE

  6. WHAT WAS DONE

  7. WHAT WAS DONE • NEW KOSU SHEET

  8. NEXT ACTIONS • BLUE BOXES IMPLEMENTATION • Target date: 29/01/2007 • Pilot: He Jun • TRAINING SESSIONS TO DEFECTS (4 shifts) • Date: - every 2 weeks - 1rst session: 06/02 to 11/02/2007 (4 shifts) • Pilot: Luo Zhipeng • USE IRIS 4 STEPS ON THE LINE • Date: from 25/01/2007 onwards • Pilot: Qiang Zhou

  9. NEXT ACTIONS

  10. NEXT ACTIONS

  11. DEFECTS - RULES • CHECK SHEET • For the DEFINITION of the defects • Every 15 days a training session to defects will be hold

  12. DEFECTS - RULES • WORK INSTRUCTION (2 SHEETS) • 1rst sheet: what must be done • 2nd sheet: standard of inspection including • Standard time for inspection • Eye path

  13. IRIS SYSTEM HAS 4 STEPS • STEP1: INSPECT THE PART 第一步: 检查产品 If defect is questionable: 如果缺陷不易判断 • STEP2: PUT ON IN-CAR POSITION FIXTURE 第二步: 将产品放在车身位置夹具上 If defect is visible: 如果缺陷是明显的 • STEP3: USE CARD TO MEASURE PRECISELY第三步: 使用外观检查卡量度是否符合标准 If defect is still questionable: 如果缺陷仍然不易判断 • STEP4: PUT ON IRIS RED RACK第四步: 将产品放在红车上

  14. IRIS SYSTEM

  15. IRIS SYSTEM

  16. IRIS SYSTEM

  17. IRIS SYSTEM HAS 4 STEPS • STEP1: INSPECT THE PART 第一步: 检查产品 If defect is questionable: 如果缺陷不易判断 • STEP2: PUT ON IN-CAR POSITION FIXTURE 第二步: 将产品放在车身位置夹具上 If defect is visible: 如果缺陷是明显的 • STEP3: USE CARD TO MEASURE PRECISELY第三步: 使用外观检查卡量度是否符合标准 If defect is still questionable: 如果缺陷仍然不易判断 • STEP4: PUT ON IRIS RED RACK第四步: 将产品放在红车上

  18. GOOD BYE Thank you for your attention感谢大家的参与 Good luck TOGETHER WE WILL SUCCEED一起工作我们才能成功

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