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SUCCESS STORY CHEMISTRY OSIRIS / SOLVAY, Roussillon Platform, FRANCE

SUCCESS STORY CHEMISTRY OSIRIS / SOLVAY, Roussillon Platform, FRANCE. Speaker name - Company xx/09/2013. THE CONTEXT. OSIRIS: Condition Monitoring Service Chemical plant (SOLVAY Roussillon) Raw material for cigaret filters Interested in wireless capabilities:

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SUCCESS STORY CHEMISTRY OSIRIS / SOLVAY, Roussillon Platform, FRANCE

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  1. SUCCESS STORYCHEMISTRYOSIRIS / SOLVAY, Roussillon Platform, FRANCE Speaker name - Companyxx/09/2013

  2. THE CONTEXT • OSIRIS: Condition Monitoring Service • Chemical plant (SOLVAY Roussillon) • Raw material for cigaret filters • Interested in wireless capabilities: • a first project as a showroom for the whole plant • Test on machines monitored offline for data comparison

  3. WORKSHOP DESCRIPTION x2 x2 x2 50m

  4. DEMAND KEY POINTS • Critical machines +/- 50g • Low frequency analysis capabilities • ATEX Zone 2 • Sensors installed under a cover: need for reliable communication • Capabilities to easily and quickly change sensors from one machine to its spare

  5. OUR SOLUTION: Gateway positioning x Gateway positions Tested x Best compromise 4 1 3 2 50m

  6. OUR SOLUTION • Gateway positioned in the middle of the workshop with omnidirectionnal antenna • Total of 12 tri axial sensors installed • Good communication with all sensors, including those under the cover of the wringer

  7. TEMPORARY ARCHITECTURE 3G

  8. Obstacles • Emerson wireless network already onsite but lot of troubles at Wireless network connection to the facility network: Strong resistance from IT guy to new wireless solutions!! • ACOEM strength: • Very opened and clear talk with IT crew on ISA100.11a at a pre sales step. • Capabilities to work on a temporary architecture without connection to the facility network for fast deployment with remote 3G access to the XPR server

  9. CONCLUSION & KEY SUCCESS FACTORS (1/2) • The solution: • Ease of installation • mounting / unmounting for maintenance operation • All installation tests performed successfully < 1 day with 3 different gateways location, antenna direction… • Easily expandable solution • Showroom for the chemical whole plant • Other machines to monitor in the same workshop in a first step • Other workshops and production lines to monitor • Communication capabilities • Triaxial sensor + T° with capabilities to communicate parameters to the control room by OPC through XPR • SUPERVISION for the access by the end customer to the condition monitoring information • Reliable wireless protocol: even under the cover the signal is transmitted!

  10. CONCLUSION & KEY SUCCESS FACTORS (2/2) • Customer relationship: • Long term relationship with our customer OSIRIS: Ease to have a first project with a new product • Strong interest in the solution from both our customer (OSIRIS Expert) and the end customer (SOLVAY): Very good local support

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