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Advanced Filament Winding Machine Concept Selection for Resin Bath Redesign

Explore the re-design of a filament winding machine focusing on tensioner and resin bath selection, spring vs. tortuous path, and motor system architecture. Analyze material options, tension considerations, and geometric layout for optimal performance. Engage with a team of professors, students, and industry experts for constructive feedback and innovative solutions.

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Advanced Filament Winding Machine Concept Selection for Resin Bath Redesign

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Presentation Transcript

  1. Filament Winding Machine P09226

  2. Concept Selection • Resin Bath • Re-Design • Tensioner • Pre-Bath vs. Post-Bath • Variable Spring vs. Tortuous Path • Relative Speed Drive • Two Motor Option

  3. System Architecture Tensioner Resin Bath Creel Feed Eye Power Supply Mandrel Controller Motor Assembly Lathe

  4. Incidental Interaction Graph Vibrations

  5. Engineering Analysis Raw Materials • Fiberglass vs. Carbon fiber • Epoxy vs. Polystyrene Resins • Fiber • Vapors Resin Bath Materials • Steel/Aluminum • Polypropylene, polyethylene Tension Considerations • Before or After Impregnation • 1 to 6 lbf Fiber Handling • No more than 20° from feed eye to mandrel

  6. Geometric Layout

  7. Risk Assessment

  8. System Design Review • Professors • Dr. Alan Nye (ME) • Dr. Carl Lundgren (MET) • Dr. Ghoneim (ME) • Students • Robert Aldi (MET) • Formula SAE Body Group Member • Constructive Feedback • New needs, constraints, concepts

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