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Explore the re-design of a filament winding machine focusing on tensioner and resin bath selection, spring vs. tortuous path, and motor system architecture. Analyze material options, tension considerations, and geometric layout for optimal performance. Engage with a team of professors, students, and industry experts for constructive feedback and innovative solutions.
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Concept Selection • Resin Bath • Re-Design • Tensioner • Pre-Bath vs. Post-Bath • Variable Spring vs. Tortuous Path • Relative Speed Drive • Two Motor Option
System Architecture Tensioner Resin Bath Creel Feed Eye Power Supply Mandrel Controller Motor Assembly Lathe
Incidental Interaction Graph Vibrations
Engineering Analysis Raw Materials • Fiberglass vs. Carbon fiber • Epoxy vs. Polystyrene Resins • Fiber • Vapors Resin Bath Materials • Steel/Aluminum • Polypropylene, polyethylene Tension Considerations • Before or After Impregnation • 1 to 6 lbf Fiber Handling • No more than 20° from feed eye to mandrel
System Design Review • Professors • Dr. Alan Nye (ME) • Dr. Carl Lundgren (MET) • Dr. Ghoneim (ME) • Students • Robert Aldi (MET) • Formula SAE Body Group Member • Constructive Feedback • New needs, constraints, concepts