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SIMATIC PCS 7 Industry Library

SIMATIC PCS 7 Industry Library. SIMATIC PCS 7 – performance you trust. SIMATIC PCS 7 Industry Library. SIMATIC PCS 7 Industry Library. Introduction and Positioning. Integration of Panels. Integration of S7-300 Controller. Multicontrol Concept. Technology Function blocks. Product Structure.

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SIMATIC PCS 7 Industry Library

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  1. SIMATIC PCS 7 Industry Library SIMATIC PCS 7 – performance you trust

  2. SIMATIC PCS 7 Industry Library SIMATIC PCS 7 Industry Library • Introduction and Positioning • Integration of Panels • Integration of S7-300 Controller • Multicontrol Concept • Technology Function blocks • Product Structure

  3. SIMATIC PCS 7 Industry LibraryIntroduction Introduction and Positioning • Motivation for a Industry Library • Kernel of the Industry Library (IL) SIMATIC PCS 7 includes multiple, already proven industry libraries,as e.g.: SIMATIC Water Library (SWL), HVAC Library for PCS 7 • The functionalities of the IL correspond regarding design and philosophy to the provenAdvanced Process Library (APL) of SIMATIC PCS 7 • Targeted integration of industry specific extensions into a PCS 7 solution Integration of Panels Integration of S7-300 Controller Multicontrol Concept Technology Function blocks Product Structure Benefits: • Enables integrated and harmonic solutions of a process control task • Optimal operation of the whole process by reducing risk of operation failures • Amount of user specific functions will be reduced  cost savings over the complete life cycle • Synergy effects regarding training and know-how transfer

  4. SIMATIC PCS 7 Industry LibraryPositioning Introduction and Positioning • APL - the (!) Standard Library in SIMATIC PCS 7- PCS 7 standard library for all industries- Technological function blocks- Channel blocks- Block icons & faceplates- Standard drive integration- APC in APL look & feel- APL Operator Guide • IL – the (!) Industry specific extension for PCS 7- PCS 7 industry specific library- Merge of approved industry specific libs. to one (!) library- Block icons & faceplates in APL look & feel- S7 Package Unit Integration- Panel Integration into PCS 7 and S7 Integration of Panels Integration of S7-300 Controller Multicontrol Concept Technology Function blocks Product Structure Benefits: • Rounding of Library range by Industry specific functionalities • PCS 7 library with Standard Service & Supportand same Look & Feel.

  5. SIMATIC PCS 7 Industry LibraryIndustry Library for PCS 7 and for S7 Controller Introduction and Positioning PCS 7 Industry Library V8.0 Integration of Panels Industry Library für PCS 7 Industry Library für S7 Controller Integration of S7-300 Controller • Panel Integration for Standard PCS 7 APL V8.0function blocks • Multicontrol concept for PCS 7 and Panel • Function blocks f. Heating / Ventilation / Air Con. (HVAC) • Set point switch with a variable number of interpolation points • Time switch with 8 acting points • Aggregate / Unit Switch for up to 16 units • Polygon für 8 acting points with Faceplate • Communication between redundant and non-redundant controller and to S7-300 • Complete library of technological function blocks for S7 including block icons & faceplates in APL look & feel • Panel Integration for “IL for S7” according to the technological function blocks • Aggregate / Unit switch • Function blocks f. Heating / Ventilation / Air Con. (HVAC) • Communication with Package Units (black box) Multicontrol Concept Technology Function blocks Product Structure

  6. SIMATIC PCS 7 Industry LibraryConclusion Introduction and Positioning Functions: • Easy integration of package units with S7 300 (in CFC Engineering) • Visualization of package units  PCS 7 OS • IL S7: APL look & feel including optimized resources • PCS 7 HVAC functionalities • Additional technological blocks(changeover of 8 aggregates, polygon curve fitting  8 support points, time switch  8 time intervals, setpoint scheduler) Integration of Panels Integration of S7-300 Controller Multicontrol Concept Technology Function blocks Product Structure Example for additional technological blocks Benefits: • Increased integration level of the system • Same look & feel in the whole system facilitates handling and reduces risk of operator failures

  7. SIMATIC PCS 7 Industry Library SIMATIC PCS 7 Industry Library • Introduction and Positioning • Integration of Panels • Integration of S7-300 Controller • Multicontrol Concept • Technology Function blocks • Product Structure

  8. SIEMENS SIMATIC MULTI PANEL TOUCH SIMATIC PCS 7 Industry Library – IL for PCS 7 Panel BlocksIntroduction Introduction and Positioning • Integration of Panels in SIMATIC PCS 7 • Panels as local monitoring & operation devices in the plant • Use of WinCC flexible panels  min. requirements: • Resolution: higher than 10"  800 x 600 Pixel • Connection: via PCS 7 system bus Industrial Ethernet • Embedding into PCS 7 system behavior • Alarming behavior • Acknowledge behavior Integration of Panels Integration of S7-300 Controller Multicontrol Concept Technology Function blocks Product Structure Benefits: • more flexible process operation by local operation and monitoring • same look & feel locally and in control room easy-to-use, helps to avoid operation failures • synergies for training, know-how transfer • for touch displays optimized faceplates

  9. PCS 7OperatorStation SIMATIC PCS 7 Industry Library – IL for PCS 7 Panel BlocksRange of Faceplates Introduction and Positioning Library of supported symbols & faceplates Panel blocks PCS 7 APL blocks PMonAnL  MonAnL PMonDi08  MonDi08 PMonDiL  MonDiL PMotL  MotL PMotRevL  MotRevL PMotSpdL  MotSpdL PMotSpdCL  MotSpdCL POpAnL  OpAnL POpD  OPDi01 & OpTrig PPIDL  PIDConL & PIDStepL PVlvL  VlvL PVlvMotL  VlvMotL Panel blocks PCS 7 IL blocks PMonAn08  MonAn08 PMonAnDi  MonAnDi PUSt  USt PCalcWatP  CalcWatP PHxFct  HxFct POptiOT  OptiOT PCS 7 APLFaceplates Integration of Panels Local HMIfor PCS 7 on aTouch Panel Integration of S7-300 Controller Multicontrol Concept Technology Function blocks Product Structure TouchPanel(WinCC flexible) AS-41x PCS 7 APL Blocks PCS 7 APLFaceplates IL PCS 7PanelBlocks PCS 7

  10. SIMATIC PCS 7 Industry Library – IL for PCS 7 Panel BlocksFaceplates for PCS 7 OS and WinCC flexible Introduction and Positioning PCS 7 OS: • Symbols and Faceplates • Visualization of standard PCS 7 APL function blocks on a touch panel with WinCC flexible • Easy engineering on PCS 7 CFC with only one technological connection between APL and panel interface block • WinCC flexible block icons and faceplates designed in APL look & feel and for touch panel use Symbol Faceplate Integration of Panels Integration of S7-300 Controller Multicontrol Concept Technology Function blocks Product Structure Touch Panel with WinCC flexible: Benefits: Symbol Faceplate • Higher level of integration of the plant • Same look & feel in the whole plant makes handling easier and reduces risk of operator failures

  11. SIMATIC PCS 7 Industry Library SIMATIC PCS 7 Industry Library • Introduction and Positioning • Integration of Panels • Integration of S7-300 Controller • Multicontrol Concept • Technology Function blocks • Product Structure

  12. PCS 7OperatorStation PCS 7Eng.Station   A SIMATIC PCS 7 Industry Library – S7Function Blocks for S7-300 Controller Introduction and Positioning • Features of technological function blocks for S7-300 controller • Technological Engineering with predefined functionblocks (as with PCS 7) • Integration in PCS 7 regarding Monitoring & Operation viapredefined symbols, faceplates (as with PCS 7) • Graphical engineering with CFC Editor (as with PCS 7) • Process control functionality - also for S7-300 regardingtime stamping, alarming, acknowledging at the source • Applications of technological function blocks for S7-300 controller • Engineering of S7-300 controller for smaller auxiliary plants • Engineering of Package Units for integration into PCS 7 plants • Engineering of Remote Terminal Units (RTUs) in telecontrol applications with PCS 7 TeleControl Integration of Panels CFC for S7 Integration of S7-300 Controller Multicontrol Concept S7-400 S7-300 Technology Function blocks Industry Lib for S7 Product Structure Benefits: • PCS 7 conform engineering  easier configuration, time and cost-savings • Same look & feel as with PCS 7 APL  easy-to-use, avoiding of operator failures • PCS 7-S7 library with standard service & support

  13. SIMATIC PCS 7 Industry Library – S7Functions Blocks for the Integration of S7-300 Controller • Panel • S7PCalcWatP • S7PHxFct • S7PMonAn • S7PMonAn08 • S7PMonAnDi • S7PMonAnGrad • S7PMonDi • S7PMonDi08 • S7PMot • S7PMotRev • S7PMotSpd • S7PMotSpdC • S7PMV3P • S7POpA • S7POpD • S7PVlv • S7PUst • Drives • S7Mot • S7MotSpd • S7MotSpdC • S7MotRev • S7Vlv • S7MV3P • Monitor • S7MonAn • S7MonAn08 • S7MonAnDi • S7MonDi • S7MonDi08 • S7MonAnGrad • Operate • S7UsrM • S7Ust • S7OpA • S7OpD • S7Aggr08 • System • S7ASTimeBCD • S7SplitRange • S7MVLd • S7SysStatIn • S7SysStatMerge Introduction and Positioning Integration of Panels Integration of S7-300 Controller • HVAC • S7CalcWatP • S7HxFct • S7ConvAbRe • S7ConvCF • Logic • S7SelR • S7SelB • S7SelI • Math • S7AccuS • S7Average Multicontrol Concept Technology Function blocks • Comm • ASRcvH • ASSendH • S7Get • S7Put Product Structure Benefits: • Comprehensive range of function blocks  reduced effort to create own functions • Compatible, PCS 7 conform visualization for function blocks included in the standard • Same look & feel for S7 controller as with PCS 7 APL

  14. APLFaceplates IL S7Faceplates PCS 7OperatorStation Local HMIfor PCS 7 on aTouch Panel IL S7Panelfaceplate block Local HMIfor Package Uniton Touch Panel Central HMI fora Package Uniton a PCS 7 OS TouchPanel(WinCC flexible) S7-3xx TouchPanel(WinCC flexible) S7-3xx IL S7 Lib IL PCS 7APL PanelInterface blocks Package Unit b APL IL S7 Lib Package Unit a SIMATIC PCS 7 Industry Library – S7Function blocks & Faceplates - an Example for Package Unit Integration Introduction and Positioning Integration of Panels Integration of S7-300 Controller Multicontrol Concept Technology Function blocks Product Structure AS-41x PCS 7

  15. SIMATIC PCS 7 Industry Library SIMATIC PCS 7 Industry Library • Introduction and Positioning • Integration of Panels • Integration of S7-300 Controller • Multicontrol Concept • Technology Function blocks • Product Structure

  16. SIMATIC PCS 7 Industry LibraryIntroduction Multicontrol Concept Introduction and Positioning • Special requirements regarding hierarchical structures • typical for widely distributed plants • water industry (e.g. water, waste water, watering) • oil & gas (e.g. oil- / gas networks, distributed gas reservoir) • Hierarchical structure across multiple levels (e.g. water) • central control room • district control room • local control room • local and aggregate operation • Flexible plant control around the clock – continuouscontrol of all levels • local control rooms not manned during the night • control by appropriate staff e.g. in district control rooms • Solution  Multicontrol concept • coordinated take over of plant control via operator station ofanother level • solution of operation conflicts  consideration of operation priorityi.e. clear mapping of responsibility Integration of Panels Integration of S7-300 Controller Multicontrol Concept Technology Function blocks Product Structure  Multicontrol structures - an important concept for a economical and efficient operation of plants with strong hierarchical characteristic (e.g. in water industry, in oil & gas sector).

  17. SIMATIC PCS 7 Industry LibraryTypical Scenarios with Multicontrol Structures Introduction and Positioning • Central control room (1. level) • control of district control rooms • always manned, around the clock • District control room (2. level) • control of local control rooms • manned during the working day • local control room • main control room to control the plant • manned in the daytime • Local operation • local operator station for a plant unit • mainly for maintenance activities • Aggregate operation • highest operation priority Integration of Panels Integration of S7-300 Controller Multicontrol Concept Technology Function blocks Product Structure • Typical scenarios • local control room is not manned during the night  plant is controlled in this time from district control room • during maintenance local operation has highest priority  in this case no user access from higher levels • on holidays, local control rooms & district control rooms are not manned  plants are controlled from central control room  Based on the multicontrol concept, typical scenarios e.g. in the water industry can be supported in an optimal way.

  18. SIMATIC PCS 7 Industry LibraryMulticontrol Concepts Introduction and Positioning • Multicontrol concept • Integrated multicontrol concept for PCS 7 OS + WinCC flexible • Based on the use of PCS 7 APL plus PCS 7 IL function blocks • Up to four control rooms for one process plant (4 hierarchical levels) • Integrated management of the control user rights • Key switch f. actor control w. high prio Integration of Panels Integration of S7-300 Controller Multicontrol Concept Technology Function blocks Product Structure Benefits: • Higher level of integration of the plant • Same look & feel in the whole plant makes handling easier and reduces risk of operator failures • Flexibility for manning of control room

  19. SIMATIC PCS 7 Industry LibraryMulticontrol Concepts – User Administration Introduction and Positioning • User administration • Integrated management of the control user rights on all levels • Exclusive mapping for dedicated user • Support of typical use cases:- local aggregate operation (highest priority local)- service- & maintenance work (highest priority local)- process operation in local control room (standard)- process monitoring in higher level control rooms User Managerfür S7 Integration of Panels Integration of S7-300 Controller Multicontrol Concept labeling canbe adapted ona project base Technology Function blocks Product Structure Benefits: • Integrated user management from local operation up to central control room • Safety for service- & maintenance staff based on exclusive mapping User Managerfür PCS 7

  20. SIMATIC PCS 7 Industry Library SIMATIC PCS 7 Industry Library • Introduction and Positioning • Integration of Panels • Integration of S7-300 Controller • Multicontrol Concept • Technology Function blocks • Product Structure

  21. SIMATIC PCS 7 Industry Library – IL for PCS 7 Overview Technology Function blocks Introduction and Positioning • Technology function blocks • Unit Switch for 8 and 16 units • Analog Monitoring with 8 limits • Analog Monitoring with binary limits • Time Switch with up to 8 transition points • Setpoint Director • Heating, Ventilation and Air Conditioning (HVAC) • Polygon with up to 8 nodes • Communication Standard  H-Controller Integration of Panels Integration of S7-300 Controller Multicontrol Concept Technology Function blocks Product Structure Benefits: • Extension by specific, technological functions according the APL standard • Same look & feel in the whole plant makes handling easier and reduces risk of operation failures • Homogeneous integration into a PCS 7 solution

  22. SIMATIC PCS 7 Industry Library – IL for PCS 7Unit Switch “Aggr16” / ”Aggr08” Introduction and Positioning Functions: • Two variants for max. 8 and 16 units • Monitors the constant number of units in run • Switchover behavior: • Depending on the operating hours to the unit with the fewest operating hours • Switchover to the next available unit • Fixed transition point as an interval with timing behavior configurable • Delay times for switching on or off the units are possible Integration of Panels Integration of S7-300 Controller Multicontrol Concept Technology Function blocks Product Structure

  23. SIMATIC PCS 7 Industry Library – IL for PCS 7Analog Monitoring Introduction and Positioning Functions: • Analog monitoring with 8 limits • 8 free configurable limits • The behavior of the limits (i.e. high or low limit) is free configurable • Analog monitoring with binary limits • monitors a measured value (analog signal) on the limit value pairs • binary limit monitoring Integration of Panels Integration of S7-300 Controller Multicontrol Concept Technology Function blocks Product Structure

  24. SIMATIC PCS 7 Industry Library – IL for PCS 7Time Switch “TimeSwitch” Introduction and Positioning Functions: • Clock timer with 8 transition points • Per week day granular planning of the transition points • Transition point configuration between 00:00:00 and 23:59:59 o’clock • On and off signals are triggered via different outputs Integration of Panels Integration of S7-300 Controller Multicontrol Concept Technology Function blocks Product Structure

  25. SIMATIC PCS 7 Industry Library – IL for PCS 7Setpoint Director „SPCurve“ Introduction and Positioning Functions: • Setpoint director supports a variable number of values for the curve • Specification of the values • In run via faceplate • *.csv im- and export via faceplate • In the engineering phase at the DB • Preview of imported values followed by executing the transfer to the controller • Values between setpoints can be interpreted as a • linear curve or • Step function • Start processing at a dedicated point of time or from the user program Integration of Panels Integration of S7-300 Controller Multicontrol Concept Technology Function blocks Product Structure

  26. SIMATIC PCS 7 Industry Library – IL for PCS 7HVAC (Heating, Ventilating and Air Conditioning) Introduction and Positioning Functions: CalcWatP OptiOT • CalcWatPCalculating the thermal output and emitted energy • HxFctCalculating the enthalpy, the absolute humidity and the saturation humidity (Molier) • OptiOTOptimizing of the useful life depending on the temperature outside • ConvAbReConverting humidity from absolute to relative and from relative to absolute • ConvCFConverting the temperature value and the unit from °C to °F or from °F to °C Integration of Panels Integration of S7-300 Controller Multicontrol Concept Technology Function blocks HxFct Product Structure

  27. SIMATIC PCS 7 Industry Library – IL for PCS 7Polygon with up to 8 Nodes Introduction and Positioning Functions: • Polygon line with up to 8 setpoints • This function block is using the PCS 7 APL function block „Polygon“ • Setpoint specification via faceplate or from the user program Integration of Panels Integration of S7-300 Controller Multicontrol Concept Technology Function blocks Product Structure

  28. SIMATIC PCS 7 Industry Library – IL for PCS 7Communication Introduction and Positioning Functions: • Communication between redundant and non-redundant controller • Transferring the parameter together with the signal state • Monitoring communication procedure. Reporting with messages • Monitoring of communication on both sides of the connection Connection #1 Integration of Panels Connection #2 Integration of S7-300 Controller Multicontrol Concept AS-41x AS-41xH Technology Function blocks Product Structure Non-redundant Redundant

  29. SIMATIC PCS 7 Industry Library SIMATIC PCS 7 Industry Library • Introduction and Positioning • Integration of Panels • Integration of S7-300 Controller • Multicontrol Concept • Technology Function blocks • Product Structure

  30. SIMATIC PCS 7 Industry LibraryProduct Status Introduction and Positioning • Industry-Library as a AddOn product for SIMATIC PCS 7 • Same standard service and support as with PCS 7 standard products • Release of the IL according versioning / conformation to PCS 7 – releases Integration of Panels Integration of S7-300 Controller Multicontrol Concept Technology Function blocks Product Structure

  31. COL* COL* COL* SIMATIC PCS 7 Industry LibraryLicense Concept Introduction and Positioning • License concept for the SIMATIC PCS 7 Industry Library • PCS 7 IL Engineering License .450 € per Engineering Station • AS-Runtime License per Controller .500 € (PCS 7 AS, S7-400, S7-300) • AS-Runtime License Bundle 9.000 € = 300€ / AS (30 AS-Runtime Licenses) • PCS 7 IL ES License + 1 AS-Run .800 €time License Bundle Note: In the PCS 7 AS Bundles is the AS-Runtime License of the IL already included ! • * COL = Certificate of License Integration of Panels + Integration of S7-300 Controller Multicontrol Concept Technology Function blocks Product Structure Benefits: • Flexible licensing concept according the situation at the plant / in PCS 7 project • Added value for the PCS 7 AS bundles through IL AS runtime licence

  32. Thank you for your attention! SIMATIC PCS 7 Industry Library Roland Wieser Marketing Manager SIMATIC PCS 7 I IA AS S MP7 76187 Karlsruhe G.-Braun-Str. 18 Phone: +49 721 595 4476 E-Mail: Roland.Wieser@siemens.com Jan-Henning Andresen Produkt Manager SIMATIC PCS 7 I IA AS PA PRM 76187 Karlsruhe Oestliche Rheinbrueckenstr. 50 Telefon: +49 721 595 2748 E-Mail: Jan-Henning.Andresen@siemens.com

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