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From Manufacturing Execution System to Manufacturing Support Systems

From Manufacturing Execution System to Manufacturing Support Systems. Session Name: Life Science Industry Forum Session ID #: INLS Presented by Roberto Zerbi 11/09/11. Agenda - What is in this Forum. I ntroduction about Invensys Life Sciences Industry.

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From Manufacturing Execution System to Manufacturing Support Systems

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  1. From Manufacturing Execution System to Manufacturing Support Systems Session Name: Life Science Industry Forum Session ID #: INLS Presented by Roberto Zerbi 11/09/11 Invensys proprietary & confidential

  2. Agenda - What is in this Forum Introduction about Invensys Life Sciences Industry A Case Study - NNE Position: Manufacturing Systems Solutions, more than MES • Invensys idea about moving from MES toManufacturing Support Systems: • Wrap Up • History and ISPE “MES Domain” concept • Manufacturing Challenges • MES Benefits • Invensys MES product offering • Invensys Life Sciences MSS functional model • Invensys Life Sciences MSS Life Cycle • Forum discussion: • Comments on what presented • Suggestions on MSS Life Cycle • What should be the top three APPs

  3. A ‘200 Mile’ View on Invensys • Fully committedto Life Sciences for almost 100 years. • Invensys solutions or products used by all top 20 Life Sciences companies globally. 200+ differentworldwide Customers • The only Enterprise Operations vendor with a dedicated Compliance Services group.

  4. Four ‘Segments’ Approach Best in class, secure ‘Store & Forward’ wide area ‘DataIntegrity’ solutions Enterprise Control System, Compliance Services, innovative batch framework Easy to validate, IndustrySolution Blueprint withembedded ‘Wrap & Comply’ approach ‘Continuous’ optimization and Quality by Design (PAT). Compliance Services

  5. From MESTo Manufacturing Support Systems Time To Market and Flexibility are a critical and deciding factor for the success of any manufacturer. PC age APP age PC age Buy a program and learnhow to use it. Accept boundaries and change your behavior/organization. Select applications ease to understand and use. Mix them to fulfill your needs. Keep flexibility and control. You will drive and decide next turn.

  6. Manufacturing Systems Solutions ‒ More than Manufacturing Execution System (MES) Session Name: Life Science Industry Forum, cont’d Session ID #: INLS Presented by Gilad Langer – NNE pharmaplan 11/09/11 Invensys proprietary & confidential

  7. Place of MES in History of Automation CIM Wheel ISA-95 Model MESA Model

  8. ISPE MES Domain ConceptInternational Society for Pharmaceutical Engineering Order Processing Product Cost Accounting Production Scheduling Product Shipping Admin ISPE not GxP MES Domain#2 Material and Energy Control Product Inventory Control Production Control ISPE GxP MES Domain#1 Procurement Quality Assurance Maintenance Management ERP Computer System Applications ISA-95 Level 4 Activities ISA-95 Level 3 Activities MES Computer System Application R&D, Engineering, Marketing & Sales are not shown

  9. What are the critical points? • Meaningful data not readily available • Complexity of forecasting and scheduling • Extensive record and audit trail requirements • Isle of automation • Isle of information • Extensive material tracking and genealogy requirements • Regulatory compliance cost • Qualified staff • Staff turnover • G-localization

  10. Why MES is so important • Reduced product release cycle time • Reduced product variance • Variances are less severe • Product quality is consistently monitored • Process improvements • Consistent and effective training • Faster product development time • Consistent MES interface • Reduced data errors • Real time inventory • Paper on glass • Better information flow

  11. MES Functions Covered by Invensys Avantis Sales &ServiceMgmnt EnterpriseResourcePlanning QualityMgmnt PerformanceSoftware MaintenanceMgmnt EnergyMgmnt EnterpriseIntegrator DetailedProduction Scheduling MES OperationsSoftware Production ResourceAllocation Production Tracking &Genealogy PerformanceAnalysis Production Dispatching QI Analyst Production DefinitionMgmnt DataCollectionAcquisition ArchestrASystem Platform ProductionExecutionMgmnt EnterpriseControlSystem SupplyChainMgmnt Control CEM IndustryApplication ArchestrA Workflow

  12. Invensys Approach: Functional Model

  13. Invensys Approach: Focus on Life Cycle DefineChecks and Tests Understand Process and Modeling (System Landscape) Realize (Develop & Integrate) DefineSystemHigh LevelObjectivesandDomain IdentifyPrototype and Local Rollout JustifyProjectandGo/NoGoReview Release Validate Analyze Requirement Data Migration Block area represents importance of step Life Cycle Timeline

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