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SINOPEC International Edition 2011.1

DOWNSTREAM PRODUCTS. SINOPEC International Edition 2011.1. Your Solution to China Sourcing. Downstream Products. 7. Pump. 8. Distributed Control System. Contact. 1 Furnace. Cracking Furnace Reforming Furnace Square Box Type Heater Cylinder Type Heater. 1.1 Cracking Furnace.

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SINOPEC International Edition 2011.1

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  1. DOWNSTREAM PRODUCTS SINOPEC International Edition 2011.1 Your Solution to China Sourcing

  2. Downstream Products 7. Pump 8. Distributed Control System

  3. Contact

  4. 1 Furnace • Cracking Furnace • Reforming Furnace • Square Box Type Heater • Cylinder Type Heater

  5. 1.1 Cracking Furnace • Type: Ethylene Cracker • Max. Capacity: 190,000.00T/Y • Material: Carbon steel/stainless steel/ High alloy/Low alloy • Standard: ASME/ API530/API560 • Max. operating pressures: 0.4MPa • Max. design temperatures: 1125℃. • Certificate: ASME, PED • Designed by: Technip, S&W, Lummus, SEI,SSEC 900kt/a Ethylene Cracking unit in Thailand

  6. 1.2 Reforming Furnace Type: HYCO Reformer Synthetic Reformer Hydrogen Reformer Max. Capacity: Hydrogen Reformer :100,000.00 Nm3/h, Carbinol Reformer: 850,000.00T/Y, HYCO Reformer: 700,000.00T/Y Material: Carbon steel/stainless steel/ High alloy/Low alloy Standard: ASME/ API530/API560 Max. operating pressures: 3.85Mpa Max. design temperatures: 985℃ Certificate: ASME, PED Designed by: Technip, Davy,Linde, Lurgi, SEI,LPEC 120k m3/h HYCO Reformer in SINOPEC-YPC

  7. 1. 3 Square Box Type Heaters Type: Atmospheric and vacuum distillation Heater Gasoline Hydro treating Heater Diesel oil Hydro treating Heater Hydro cracking Heater Catalytic cracking Heater Pyrogenic Heater Reforming extraction heater Material: Carbon steel/stainless steel/ alloy Standard: ASME/ API560,API530 Certificate: ASME, PED Designed by: Technip, Lummus ,Kirchner ,SEI,LPEC 2.8MT/Y Diesel oil Hydro treating Heater in SINOPEC-FUJIAN

  8. 1. 4 Cylinder Type Heaters Type: Atmospheric and vacuum distillation Heater Gasoline Hydro treating Heater Diesel oil Hydro treating Heater Hydro cracking Heater Catalytic cracking Heater Pyrogenic Heater Reforming extraction heater Material: Carbon steel/stainless steel/ alloy Standard: ASME/ API560,API530 Certificate: ASME, PED Designed by: Technip, Lummus ,Kirchner ,SEI,LPEC 2.1MT/Y Hydro cracking Heater in SINOPEC-FUJIAN

  9. 2. Tower General Description: • Large size(Max. Diameter: 12m,Max. Length: 140m,Max. Weight: 1500t) • Size control including straightness,levelness, welding,PWHT is our strength • The overall delivery, logistics advantages • Petrochemical plants and chemical installations units

  10. 2.1 Tower – Refining Project, Atmospheric & Vacuum Plant – Features: • Materials：CS + 410S • Dimensions：D- 10.8m • L- 50m • T-（42+3）mm • W- 255T Vacuum Column for Sinopec Qingdao refinery(Ф10800 )

  11. 2.2 Tower - Refining Project, Coking Plant – Features: • Materials： SA387 Gr11 Cl2 + 410S • Dimensions：Diameter- 9.6m • Length- 42m • Thickness-（50+3）mm • Wight- 386T Coke DrumsFor India ESSAR Group(Ф9600, 489ts) Number: 6

  12. 2.3 Tower - Ethylene Project, Ethylene Plant – Features: • Materials： CS • Dimensions：Diameter - 6.6m • Length - 66.7m • Thickness - 52mm • Wight- 597T Propylene Column No.1 For Sinopec Zhenhai Refinery(Ф6600, 597ts)

  13. 2.4Tower - Ethylene Project, Ethylene Plant – Features: • Materials： CS • Dimensions：Diameter- 11.4m • Length- 60.6m • Thickness- 34mm • Wight- 767T Quench Tower For Sinopec Zhenhai Refinery(Ф11400, 767ts)

  14. 2.5 Tower - EO/EG Plant – Features: • Materials： CS+304L • Dimensions：Diameter -9.0m • Length- 47.1m • Thickness- (100+3)mm • Wight - 847T Main Wash ColumnFor Sinopec Zhenhai Refinery(Ф9000, 847ts)

  15. 2.6 Tower - PX Project – Features: • Materials： CS • Dimensions：Diameter- 8.8m/7.4m • Length- 120.7m • Thickness- 91mm/54mm • Wight- 1092T Xylenes Rerun ColumnFor Dragon Aromatics (Zhangzhou)Co.Ltd(Ф8800, 1092ts) Number: 2

  16. 2.7 Tower - PTA Project – Features: • Materials： S32205 • Dimensions：Diameter- 4.4m • Length- 41m • Thickness- 20/16mm • Wight- 89T Solvent dehydration ColumnFor Sinopec Yangzi PetroChemical(Ф4400, 89ts) End

  17. 3 Reactor • General Description: • Design as per specific customer requirements, and international codes and standards. • Quality assurance: U ,U2 stamps by ASME. • The quality systems are covered under ISO 9001 ,ISO 14000… • The quality systems are backed by the latest facilities for radiography, including 12 MeV linear accelerator ,ultrasonic (including TOFD ), maganetic particle & liquid penetrant examination. • The reactors cover the guarantee against defects of mechanical design, fabrication, inspection and testing. • Supply these materials as per ASME/ASTM. • In case of oversized of reactors, we can also complete at Site.

  18. 3.1 Reactor-Brief Introduction FEA Stress Analysis for Reactors

  19. 3.2 Reactor-Forging • – Features: • Material: 2-1/4Cr-1Mo (SA336 F22.3), • 2-1/4Cr-1Mo-1/4V(SA336 F22V) + Overlay Weld • Diameter: ≤6500 mm • Wall thickness: ≤336 mm • Pressure: ≤21 MPa • Temperature: ≤482°C • Licensor: UOP, Chevron, AXENS 2050 Tons WeightDirect Coal Liquefaction Reactor

  20. 3.3 Reactor-Plate • – Features: • Material: 21/4Cr-1Mo(SA387 Gr22.2) • 21/4Cr-1Mo-1/4V(SA542 D.4a) • Wall thickness: ≤200 mm • Pressure: ≤15 MPa • Temperature: ≤454°C • Licensor: UOP, Chevron, AXENS

  21. 3.4 Continuous Reforming Reactor • – Features: • Material: SA387 Gr.22.2 • Diameter: ≤4000 mm • Wall thickness: ≤100 mm • Pressure: ≤2.7 MPa • Temperature: ≤555°C • Licensor: UOP

  22. 3.5 LLDPE Reactor – Features: Material: Alloy Steel Diameter: φ8060/φ5000 mm Height: 43 m Weight : 405 ton Pressure: 2.8 MPa Temperature: 170 ℃ Licensor: UNIVATION, SINOPEC TECH. LLDPE Reactor for 300 KTA LLDPE Plant

  23. 3.6HDPE Reactor – Features: Material: LTCS, SS Leg Height: 62 m Pressure: 6.4 MPa Temperature: -46 ℃ Licensor: INEOS、SHERVON PHILIP 300 KTA HDPE Reactor with INNOVENE Process Technology

  24. 3.7 PP Reactor • – Features: • Process Capacity: ≤ 450 KTA • Material: LTCS, SS • Pressure: 6.4MPa • Temperature: -46℃ • Licensor: SINOPEC TECH.，BASELL，DOW，TECHNIP，JBS 300 KTA PP Reactor with SINOPEC Process Technology

  25. 3.7 PP Reactor 450KTA PP Spherizone Reactor with Basell Technology Newly Process Technology of Basell Spherizone 450KTA PP Plant

  26. 3.7 PP Reactor Key Reactor for 300 KTA PP Plant with DOW Process Technology

  27. 3.8 Styrene Reactor – Features: Process Capacity: ≤ 320 KTA Pressure: 0.81 MPa Material: 800HT, 304H Temperature: 900 ℃ Weight: 180 ton Licensor: ABB LUMMUS, UOP, MONSANTO 240 KTA Styrene Reactor with UOP Process Technology

  28. 3.9 EO Reactor • – Features: • Material: SA302 GR.C, SA789 S31803, • SA508 GR.3, or GB equal. • Diameter: 6760 mm • Tube Length: 13 m • Weight: 850 ton • Pressure: S: 6.58 MPa T: 2.334 MPa • Temperature: S: 288°C T: 325°C • Licensor: SD, DOW, SHELL Φ6760EO Reactor with SD technology

  29. 3.10 POSM Reactor • – Features: • Material: SB463-UNS N08020 • Diameter: 4300 mm • Length: 15 m • Licensor: LYONDELL Dehydration Reactor for 240 KTA POSM Plant

  30. 3.10 POSM Reactor • – Features: • Material: 304L SS clad CS • Diameter: 9300 mm • Length: 36.2 m • Weight: 355 ton • Licensor: LYONDELL Oxidation Reactor for 240 KTA POSM Plant

  31. 3.11 Styrene Reactor • – Features: • Material: SA240-304H/SB409/UNSNO8811/ • SA312-TP304H • Diameter: ≤5900mm • Wall thickness: ≤48mm • Weight: 499 ton • Licensor: BP

  32. 3.12 Acrylonitrile Reactor • – Features: • Material: SA387 • Diameter: 8900mm • Wall thickness: ≤30mm • Weight: 473 ton

  33. 3.13 Other Reactor • – Features: • Gasoline Oil Absorbing Desuldurization Reactor • Process Capacity: 1500 KTA • Material: Alloy Steel +SS Overlay Weld • Pressure: 4.86 MPa • Temperature: 470℃ • Licensor: SINOPEC TECH., CONOCO PHILLIPS Gasoline Oil Absorbing Desuldurization Reactor End

  34. 4 Heat Exchanger • General Description: • Shell and Tube Heat Exchanger; • Fixed tube sheet: AEM, BEM • U bundle: AKU,BKU • Floating head: AES, AET, BES, BET • Type: • Double Tubesheet Heat Exchanger; • Double Pipe Heat Exchanger; • Spiral Heat Exchanger; • Helical Baffle Heat Exchanger; • Gas Cooler; • Screw Lock Ring Heat Exchanger; • Various Enhanced Tube Heat Exchanger • Codes & Standards: ASME Section VIII Div.1 PED; AS1210; API; RINA; NR-13 • Materials：CS / SS / Duplex / Ni / Cu / Ti / Zr / Ta • Dimensions：D-6m/ L-22m /s= 20000m2

  35. 4.1 Heat Exchanger - Double Tubesheet Heat Exchanger • – Features: • Tube side medium and shell side medium completely separated. • Any case when two media cannot be mixed.

  36. 4.2 Heat Exchanger - Double Pipe Heat Exchanger • – Features: • Higher flow rate enhances the heat transfer • Simple structure, easy to fabricate and disassemble • Bearing higher pressure • Application Fields: Small scale heater, cooler, condenser

  37. 4.3 Heat Exchanger - Spiral Heat Exchanger • – Features: • Higher heat transfer coefficient than shell-tube heat exchanger • Compact design with large heat transfer area • Anti-fouling with self-cleaning • Allows large temperature difference • Application Field: Heaters, coolers, condensers and evaporators in food industry and chemical industry.

  38. 4.4 Heat Exchanger - Helical Baffle Heat Exchanger • – Features: • Overall heat transfer coefficient increased by 30% • Pressure drop reduced by 20% • Dead zone eliminated and fouling is reduced • Flow-induced vibration is prevented • Application Fields: • Water-water coolers, oil-oil preheat exchangers • Gas-gas heat exchangers, gas-liquid heat exchangers, compressor aftercoolers, reboilers and condensers, etc.

  39. 4.5 Heat Exchanger - Gas Cooler • – Features: • Main Technical Advantages: mainly applied in PP/HDPE/LDPE/LLDPE plants; utilizing the annealed stainless steel tubes and with the fluidized tube end of heat exchangers that are specially designed and machined to ensure the powder medium not to be accumulated or scaled or deposited on the inner wall during the transmission and reaction process. • Single Line Processing Capacity: 450 KTPY • Main Materials: LTCS, SS • Maximum Operation Temperature: -46℃ • Maximum Operation Pressure: 6.4Mpa • Main Design Standard: ASME, PED, GB • Main Licenser: SEI, BASELL, DOW, TECHNIP, JBB

  40. 4.6 Heat Exchanger - Screw Lock Ring Heat Exchanger • – Features: • Application: Hydrogenation Cracking System • Diameter: up to 1.8m • Temperature: up to 450 degree • Pressure: up to 20MPa

  41. 4.7 Heat Exchanger - Corrugated Tube Heat Exchanger • – Features: • Heat transfer coefficient 1.2-2.4 times more than smooth tubes • Corrugation can compensate temperature difference stress • Intensified turbulent flow reduces fouling remarkably • Application Fields: • Heating, cooling, boiling and condensing • Liquid-liquid HE, • Liquid-gas HE, • Gas-gas HE, • Condensers, • waste heat boiler

  42. 4.8 Heat Exchanger - Corrugated Low Finned Tube Heat Exchanger • – Features: • Heat transfer coefficient 1.3-2.2 times more than smooth tubes • Intensified turbulent flow reduces fouling remarkably • Shallower and wider grooves on the external walls are better for draining of condensate and make liquid films thinner • Application Fields: • Heating, cooling, boiling and condensing • Liquid-liquid HE, • Liquid-gas HE, • Gas-gas HE, • Condensers, • Waste heat boiler, reboiler, and vapor generator

  43. 4.9 Heat Exchanger - T-shaped Finned Tube Heat Exchanger • – Features: • Boiling heat transfer coefficient 2-4.8 times more than smooth tubes • The wall superheat is remarkably lower • Self-cleaning reduces fouling • Lower operation cost （Φ2600mm;89t）

  44. 4.10 High Exchanger - Internally Grooved Tube Heat Exchanger • – Features: • Heat transfer coefficient 1.3-3.5 times more than smooth tubes • Pressure drop is similar to that in smooth tube End

  45. 4.11 Heat Exchanger - Air Cooler Max. size: (Length) 15m x (Width) 6m Max. weight : 28 ton Material: Carbon steel/stainless steel/ alloy Standard: ASME/ API661 Max. operating pressures: 700 bars Max. design temperatures: 650oC. Application: Refineries, GTL and Petrochemical Industry Certificate: Germany TUV ISO9002 Quality System

  46. 4.11 Heat Exchanger - Air Cooler A. Induced Draft Unit The induced draft unit gives a steady and endurable thermal performance due to the protection of the finned surface against wind, rain and snow by the plenum chamber. The induced draft also ensures better air distribution, less hot air recirculation, less fouling and lower noise levels at grade.

  47. 4.11 Heat Exchanger - Air Cooler B. Forced Draft Unit The forced draft unit allows an easy access for maintenance to the bundles. Furthermore, the fans remain in the cold ambient air temperature and allow high process inlet temperature as well as with a long life.

  48. 4.11 Heat Exchanger - Air Cooler C. Humidified Air Cooler The combination of air cooler and humidification section is a good solution in some dry areas and hot climates. The ambient air is cooled by direct contact with water in the humidification section, which further reduces the temperature of process streams and improves the heat exchange for a fixed set of process temperature.

  49. 4.11 Heat Exchanger - Air Cooler D. Recirculation Unit In very cold climates (RUSSIA, CANADA and ALASKA of USA) and also for special process, it is necessary to provide hot air recirculation to prevent freezing or congealing. Different types of hot air recirculation are possible thanks to various combination of louvers, steam coils, auto variable fans and / or variable speed.

  50. 4.11 Heat Exchanger - Air Cooler E. Air Cooled Vacuum Steam Condenser This anti-freeze steam condenser is supported on an A-frame steel structure equipped with a vacuum package system including tanks, pumps and control devices. End

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