Learn how to effectively manage customer consignment inventory, including consignment scenarios, benefits, product selection, agreements, internal controls, and Oracle workflows. Enhance your understanding of consignment programs, streamline processes, and mitigate risks.
01 / 68Efficient Management of Customer Consignment Inventory
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Efficient Management of Customer Consignment Inventory
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Consignment Scenarios • Consignment Scenarios • Customer consigned inventory at customer warehouse • Customer consigned inventory at 3rd party warehouse Quovera Confidential
Consignment Definition Customer Consigned Inventory is a practice where you place and maintain goods belonging to you at your customer locations. Customer does not take ownership of product until used (pulled). Quovera Confidential
Benefits of Consignment Program • Benefits of Consignment Program • Customer • Customer Satisfaction • Reduced time to Market for new product • Shorter lead times • Competitor edge • Service parts for critical equipment • Save expedite freight costs Quovera Confidential
Benefits of Consignment Program • Downside of Consignment • Inventory management ( scraps, cycle counts, replenishment) • Managing of obsolete parts • Timely Pull notifications • Shipment notice (3rd Party Warehouse) • Customer forecast and supplier production schedule conflicts • Invoice and payment Quovera Confidential
Consignment Products • Determine products for Consignment • Customer • Products with high-degree of demand uncertainty • Supplier • Products with high-degree of sales potential but demand is not reasonably known or stable • New unproven products • The introduction of existing product lines into new sales channels. • Very expensive products where sales are questionable. Quovera Confidential
Consignment Products • Consignment product characteristic • Transparent to the user • Requires no special handling in Shipping and Receiving • Viewable as available in inventory • Non-nettable and not available for planning • Can be cycle counted Quovera Confidential
Consignment Agreements • Consignment Agreements • Establish min/max inventory levels with a periodic review • Determine criteria for consigned item • Establish point of transfer of ownership • Frequency and means of communication for consumption advice • Consumption policy (eg. FIFO) • Modified payment terms and agreed payment process • Address stolen, lost, damaged, removal or destroyed consigned material • Means to share and review customer forecast and schedule • Determine who’s responsible for consignment material overhead cost (taxes, insurance…) • Consigned item return policy • Determine responsibility for the physical security of the consigned item storage location. • Inspection and cycle counting • Delivery performance measurements (Based on stock outs) Quovera Confidential
Internal Controls for Consignment • Internal control for consignment • Establish procedure to account for consigned goods movement • Establish billing, shipping and receiving procedure with necessary approval • Record adjustment for shrinkage and lost • Segregate consigned and non-consigned goods • Supplier agreement must be approved by company lawyers and does not violate any government regulations • Reconciliation and confirmation of consigned goods by consignee Quovera Confidential
Consignment Workflow Billing workflow Send consumption advice to supplier Create consignment sales order for consignment customer Generate invoice for billings Replenishment workflow Run min/max planning for consignment subinventory with restock = ‘Yes’ Import and create internal requisition Create internal sales order via order import Pick release and ship goods to consignment location Customer Supplier Quovera Confidential