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A Way Towards Substituting Virgin Unbleached Kraft Pulp With Recycled Fiber from Used Beverage Packaging in Paper Manufacturing. By: Akhmad Viko Zakhary Santosa Faculty of Forestry Gadjah Mada University. Pulp and Paper in Indonesia. 6.4 million tones of pulp 10.4 million tones of paper
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A Way Towards Substituting Virgin Unbleached Kraft Pulp With Recycled Fiber from Used Beverage Packaging in Paper Manufacturing By: Akhmad Viko Zakhary Santosa Faculty of Forestry Gadjah Mada University
Pulp and Paper in Indonesia • 6.4 million tones of pulp • 10.4 million tones of paper • Contributing 2,5% of worlds pulp&paper trade • Plenty of Hardwood species • Lack of Softwood species • Have the potential to be largest pulp and paper producer in Asia
Softwood supply in Indonesia • Very limited occurrence of natural softwood stands • Leads to high dependability to imported softwood • Burden paper manufacturer that use large amount of long fiber pulp in their furnish. • Alternative sources of long fiber pulp will help paper manufacturer to operate more cost effective
Sack Kraft Paper • Usually using 100% virgin unbleach kraft pulp with different refining rate for different purposes • Require high physical strength as it is used for wrapping and packaging material. • There is only one producer of this kind of paper in Indonesia • Large production capacity
Kraft Liner • Using 60-80% of virgin unbleached kraft pulp • The rest 20-40% consist of recycled fiber from OCC, filler and other ingredients • Used as wrapping material but not as tough as sack kraft paper • Widely spread all over Java with various production capacity
Beverage Packaging • Consist of mostly fiber (74%) with 5% of aluminum foil and 21% of plastic • High quality fiber from Scandinavian long fiber softwood pulp. • High availability
Recycling Technology Reject
Production Line Paper Manufacturer Processing plant Market Pulp
Conclusion • Simple equipment for recycling • Good fiber properties • Have additional economic value from PE rejects. • Well establish production plant can be achieved through gaining trust from paper manufacturer to use recycled fiber from used beverage packaging. • Collection chain of used beverage packaging will automatically established when the actual market is exsist
Thanks to • Faculty of Forestry Gadjah Mada University • PT Tetra Pak Indonesia • Center for Pulp and Paper Ministry of Industry Republic of Indonesia