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INDUSTRIAL TRAINING BRIEFING

INDUSTRIAL TRAINING BRIEFING. BHARAT PUMPS & COMPRESSORS LTD By Mritunjay Yadav M110066EE. INTRODUCTION. A Public Sector Undertaking under the control of Ministry of Heavy Industries & Public Enterprises, Govt. of India. BPCL was incorporate in 1970. BPCL is a Mini Navratna Company.

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INDUSTRIAL TRAINING BRIEFING

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  1. INDUSTRIAL TRAINING BRIEFING BHARAT PUMPS & COMPRESSORS LTD By Mritunjay Yadav M110066EE

  2. INTRODUCTION • A Public Sector Undertaking under the control of Ministry of Heavy Industries & Public Enterprises, Govt. of India. • BPCL was incorporate in 1970. • BPCL is a Mini Navratna Company.

  3. Details of all the employees are maintained by company

  4. PROFIT & LOSS ACCOUNT FOR THE YEAR ENDED 31ST MARCH,2011 (in Lacs)

  5. Products: 1: Pumps and Compressors • Centrifugal Pumps • Pumps for Application in Power Plants. • Reciprocating Piston and Plunger Pumps. • Reciprocating Compressors. 2: Gas cylinders

  6. Gas Cylinders • High Pressure Seamless Industrial Gas Cylinders. • Welded Cylinders. • Cylinders in Cascade for Storage of Compressed Natural Gas (CNG)

  7. Sample enter Gas Cylinder plant Doming Bottom Forming Neck Formation Heat Treatment

  8. Machine Operation Hydro Test Air Leakage Testing Painting End

  9. COLOR CODING

  10. Hot spinning Machine EN 500

  11. Some of the outstanding features of EN 500 include: • Fully integrated induction heating furnace with automatic load and unload • Integral loading and unloading tables for easy and fast load and unload. • Machine center line aligned with induction heater coil transfer line to optimize auxiliary times • Simple and very efficient loading and transfer • Servo CNC controlled transfer and loading system • Energy fail-free high force work-piece clamping system with normally closed gas cylinders for work safety

  12. Centrifugal Pumps Acentrifugal pump adds kinetic energy to a fluid by means of fast-rotating impellers. Its accelerated velocity is converted into pressure head by exiting into the diffuser for discharge

  13. DESIGN ASPECTS OF CENTRIFUGAL PUMPS • Pump casing • Lower half casing • Rotating elements • Top half casing • Impellers

  14. Reciprocating Pumps • utilizes a crankshaft-connecting rod mechanism identical to internal combustion engines. • The crankshaft-connecting rod mechanism converts the rotary movement of the crankshaft to a reciprocating linear movement of plungers or pistons.

  15. Reciprocating Pumps

  16. Reciprocating Compressors

  17. MACHINES IN PUMP AND COMPRESSOR PLANT • Vertical Boring Machine (BV -2500) • Plano Milling (Pm-1600) • Horizontal Borer (Bft-125) • Cylindrical Grinder (Bua-630) • Radial Drill • Honning Machine • Centre Lathe (Nh22) • Horizontal Milling Machine

  18. Energy analysis : • Contracted demand – 2000 • Tariff –HV2 • current max demand -1156 • Last month -1696 • Last month energy – 309960.00

  19. POWER FACTOR 0.91 • Misclleneous charges = 21826 (ELECTRICITY DUTY) • Total = 1658762.10 Rs Bill for FEB 2012 • Contracted demand – 2000 • Tariff –HV2 • current max demand -1495.620 • Last month -1696 • Last month energy – 309960.00

  20. Power factor = 0.889 • Miscellaneous charges = 29408 (Electricity Duty) • Total = 2168160.00 Rs

  21. CUSTOMER OF BPCL : • Oil & Natural Gas Commission. • Indian Oil Corporation.   • Hindustan Petroleum Corporation. • Fertilizer Corporation of India Ltd. • Indian Farmers Fertilizer Corporation. • Gas Authority of India Ltd. • Indian Petro-Chemicals Ltd. • Madras Refineries Ltd. • Oil India Ltd.

  22. BRANCHES OF BPCL  Its manufacturing unit is at Allahabad only. But it has 6 more branches at- Delhi Mumbai Kolkata Chennai Dibrugarh (Assam) Baroda (Gujrat)

  23. OBSERVATION & SUGGESTION OBSERVATION • Very few Export - Orders are there . • Lack of Aggressive marketing is there • Delivery performance of BPCL is very poor • Huge Time – Lag in procurement of raw materials

  24. SUGGESTIONS: • BPCL- should have export division. • Better IT networking and communication • Training and development should be considered. • Research and development programmes should be initiated. • BPCL should make list of fast moving equipments. • Better medical facilities should be provided inside the campus.

  25. Thank You

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