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Protecting Your Milling Operations

Ensure the safety and efficiency of your milling operations with industry-leading machine monitoring technology. The Millguard Pro™ Roll Stand Monitoring Solution offers real-time feedback for informed decision-making and system fine-tuning to prevent roll damage, fires, machine damage, and downtime. Designed for harsh, dusty Class 2, Div.1 environments, this system includes IR Roll Surface Temperature Sensors and Bearing Temperature Sensors with innovative features. With intuitive touchscreens and PLC integration options, operators can easily monitor and manage the system. The economic and proactive design of Millguard Pro™ reduces downtime, prevents product waste, and improves long-term mill efficiency and safety. Contact CMC for more information and case studies on how this system can benefit your milling facility.

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Protecting Your Milling Operations

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  1. Protecting Your Milling Operations Industry Leading Machine Monitoring Technology

  2. Hazard Monitoring System – Typical Installations • Bearing temperature • Belt misalignment • Shaft speed • Vibration • Equipment: • Bucket elevators • Conveyors • Drag conveyors • Fans - dust collection

  3. Belt Misalignment Bearing Temperature

  4. Shaft Speed Vibration Monitoring

  5. Digital Sensing Network • Direct Burial cable • Waterproof • Rodent-proof • Economic to install • Conduit not required

  6. Millguard Pro™ Roll Stand Monitoring Solution

  7. The Need For Roll Stand Monitoring • Roll damage due to roll on roll contact • Roll brush fires due to wear • Machine damage due to bearings overheating • Lost productivity due to downtime • Inefficient milling operations • Reactive maintenance

  8. System Design Challenges • Harsh, dusty Class 2, Div. 1 environment • IR Sensor technology traditionally expensive • System failures due to dust build-up • Systems expensive to install & maintain • Frequent disassembly for maintenance

  9. Millguard Pro™ Roll Stand Monitoring Solution Roll Face & Bearing Temperature Monitoring provide real time feedback for informed decision making and system fine-tuning

  10. Millguard Pro™ Roll Stand Monitoring Solution • Stand alone controller & PLC integrated options • Intuitive touchscreen with alarm and machine shutdown capabilities • PLC interface option – seamlessly talks to any plant controls system

  11. Millguard Pro™ Roll Stand Monitoring Solution Integrated system designed for Class 2, Div. 1 locations

  12. Millguard Pro™ Roll Stand Monitoring Solution IR Roll Surface Temperature Sensor • Early indication of misaligned rolls • Innovative air purge keeps sensor surface clear of dust

  13. Millguard Pro™ Roll Stand Monitoring Solution Bearing Temperature Sensor • Early indication of unsafe & inefficient milling conditions • Mounts using existing brass zerk fitting

  14. Design Elements – Millguard Pro™ • System designed for Class 2, Div. 1 flour mill environment • System tried and tested in harsh, dusty flour mill environment • System can be installed and maintained by mill operators

  15. Design Elements – Millguard Pro™ • System accommodates frequent machine maintenance • Controller provides alarm and machine shutdown functionality • Operators can log trending data for proactive maintenance

  16. Benefits – Millguard Pro™ • Economic system protects mill operations • Monitors roll stand to prevent catastrophic machine damage • Enables scheduling of proactive maintenance

  17. Benefits – Millguard Pro™ • Reduced downtime and product waste • Improved long term mill efficiency and safety • Contact CMC for more information & case study

  18. Also Making Milling Facilities Safer With Industry-Leading HazMon Technology • Bearing Temperature • Belt Misalignment • Shaft Speed • Vibration • Bucket Elevators • Belt Conveyors • Drag Conveyors • Fans – Dust Collection

  19. For more information contact CMC at: sales@cmciel.com (888) 421-4425 www.cmciel.com CMC Industrial Electronics

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