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Caterpillar Cat 330D FM EXCAVATOR (Prefix L2K) Service Repair Manual (L2K00001 and up)

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Caterpillar Cat 330D FM EXCAVATOR (Prefix L2K) Service Repair Manual (L2K00001 and up)

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  1. Service Repair Manual Models 330D FMEXCAVATOR

  2. w 1/15(W) Shutdown SIS Previous Screen Product: EXCAVATOR Model: 330D FM EXCAVATOR L2K Configuration: 330D Forest Swing Machine L2K00001-UP (MACHINE) POWERED BY C9 Engine Disassembly and Assembly 330D Forest Machine Machine Systems Media Number -KENR5988-00 Publication Date -01/07/2007 Date Updated -03/07/2007 i05861332 Travel Motor - Assemble SMCS - 4351-016 Assembly Procedure Table 1 Required Tools Tool Part Number Part Description Qty A 1U-7563 Hex Wrench 1 C 6V-3821 Bolt 1 E 136-1452 Retaining Ring Pliers 1 F 1P-0510 Driver Group 1 G 149-4935 Measuring Tool 1 Note: Replace all O-ring seals and gaskets. Apply a light film of hydraulic oil to all components before assembly. Note: Cleanliness is an important factor. Before assembly, clean all parts in cleaning fluid. Allow the parts to air dry. Wiping cloths or rags should not be used to dry parts. Lint may be deposited on the parts which may cause later trouble. Inspect all parts. If any parts are worn or damaged, use new parts for replacement. Note: The assembly procedure begins with the head. The assembly procedure for the body follows. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw... 2020/8/20

  3. w 2/15(W) Illustration 1 g00841884 1. Use Tooling (A) in order to install shuttle valve (28) . Illustration 2 g00841883 2. Install plug (27) . Illustration 3 g00841878 3. Assemble spool (23) , spring (24) , seat (25) , and cap (26) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw... 2020/8/20

  4. w 3/15(W) Illustration 4 g00841875 Improper assembly of parts that are spring loaded can cause bodily injury. To prevent possible injury, follow the established assembly procedure and wear protective equipment. 4. Install valve assembly (22) . 5. Install the spool, the spring, the seat, and the cap on the other side of the head. Illustration 5 g00841869 6. Assemble poppet (21) , spring (20) and valve assembly (19) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw... 2020/8/20

  5. w 4/15(W) Illustration 6 g00841860 7. Install valve assembly (18) . 8. Install the poppet, the spring, and the valve assembly on the other side of the head. Illustration 7 g00841858 9. Assemble seat (17) , spring (16) , and cap (15) . Illustration 8 g00841855 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw... 2020/8/20

  6. w 5/15(W) Improper assembly of parts that are spring loaded can cause bodily injury. To prevent possible injury, follow the established assembly procedure and wear protective equipment. 10. Install valve assembly (14) . Illustration 9 g00841850 Improper assembly of parts that are spring loaded can cause bodily injury. To prevent possible injury, follow the established assembly procedure and wear protective equipment. 11. Install spool (13) , spacer (12) , and spring (11) . 12. Install cap (10) . Torque the cap to 250 N·m (185 lb ft). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw... 2020/8/20

  7. w 6/15(W) Illustration 10 g00841845 13. Install piston (9) and plug (8) . Illustration 11 g00841840 14. Install new O-ring seals (7) on both relief valves. Illustration 12 g00841826 15. Install relief valves (6) . Torque each relief valve to 100 N·m (75 lb ft). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw... 2020/8/20

  8. w 7/15(W) Illustration 13 g00841824 16. Install port plate (4) and pin (5) . Note: Use grease in order to hold port plate (4) in position. Illustration 14 g00842015 17. Use Tooling (F) and a soft hammer in order to install seal (35) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw... 2020/8/20

  9. w 8/15(W) Illustration 15 g01288684 Note: Raise the temperature of bearing (47) and bearing (49) . Lower the temperature of shaft (46) . 18. Install bearing (48) onto shaft (46) . Note: The preload for the bearings is adjusted at the factory. Install the bearings in sets. Illustration 16 g01288688 19. Install shim (48) onto shaft (46) . Illustration 17 g01288722 20. Install bearing (47) . Install shim (45) , and retaining ring (44) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw... 2020/8/20

  10. w 9/15(W) Illustration 18 g00841932 21. Install center pin (41) , pistons (40) and retainer (39) . Install screws (38) . 22. The following steps are necessary in order to select the thickness of shim (43) . The thickness of the shim determines the lift-off limitation. Illustration 19 g01288723 a. Use Tooling (G) in order to determine the limit of separation. Illustration 20 g00717767 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw... 2020/8/20

  11. w 10/15(W) b. Install the three balls into the plate. Illustration 21 g01288724 c. Install spring (42) and Tooling (G) into the center pin hole in barrel (37) . Illustration 22 g00841931 Improper assembly of parts that are spring loaded can cause bodily injury. To prevent possible injury, follow the established assembly procedure and wear protective equipment. d. Install Tooling (C) into barrel (37) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw... 2020/8/20

  12. w 11/15(W) Illustration 23 g00842029 e. Raise the housing to 80 °C (176 °F). Place the housing on suitable blocks. Illustration 24 g00842031 f. Lower the rotary assembly into the housing. Install a new seal (29) . Illustration 25 g00841889 g. Install shim (33) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw... 2020/8/20

  13. w 12/15(W) h. Use Tooling (E) in order to install retaining ring (34) . Illustration 26 g00841898 Note: Use the recorded distance from the locknut to the end of the set screw for installation purposes. i. Install locknuts (31) and screws (32) . Illustration 27 g00841816 j. Install head (3) on the housing. Turn the shaft and tighten bolts (2) at the same time. k. Remove bolts (2) . Remove head (3) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw... 2020/8/20

  14. w 13/15(W) Illustration 28 g00842041 l. Remove Tooling (C) . Remove barrel (37) . Illustration 29 g01288727 m. Remove Tooling (G) from barrel (37) . Illustration 30 g01288731 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw... 2020/8/20

  15. w 14/15(W) n. Measure the thickness of Tooling (G) , Dimension (Z) . Subtract 0.3 ± 0.1 mm (.012 ± .004 inch) from Dimension (Z) . Use a shim of this dimension in order to set the correct lift off limitation. Example (Z) = 5.00 mm (0.197 inch) - 0.3 ± 0.1 mm (.012 ± .004 inch) = 4.70 mm ± 0.10 (0.185 inch ± 0.004 inch). Illustration 31 g00842044 o. Install shim (43) that was determined in Step 22.n into barrel (37) . Use a small amount of grease in order to hold the shim in the barrel . Illustration 32 g00842048 23. Install barrel (37) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw... 2020/8/20

  16. w 15/15(W) Illustration 33 g00841816 24. Install head (3) and bolts (2) . Tighten to a torque of 87 N·m (64.2 lb ft). Illustration 34 g00841777 25. Install plug (1) . End By: Install the travel motor. Refer to Disassembly and Assembly, "Travel Motor - Install". Copyright 1993 - 2020 Caterpillar Inc. Thu Aug 20 08:47:39 UTC+0800 2020 All Rights Reserved. Private Network For SIS Licensees. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw... 2020/8/20

  17. w 1/3(W) Shutdown SIS Previous Screen Product: EXCAVATOR Model: 330D FM EXCAVATOR L2K Configuration: 330D Forest Swing Machine L2K00001-UP (MACHINE) POWERED BY C9 Engine Disassembly and Assembly 330D Forest Machine Machine Systems Media Number -KENR5988-00 Publication Date -01/07/2007 Date Updated -03/07/2007 i02752958 Travel Motor - Install SMCS - 4351-012 Installation Procedure Table 1 Required Tooling Tool Part Number Part Description Qty A 9U-6248 Guide Bolt 1 B 123-4370 Guide Bolt 1 NOTICE Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. Refer to Special Publication, NENG2500, "Caterpillar Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Caterpillar products. Dispose of all fluids according to local regulations and mandates. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw... 2020/8/20

  18. w 2/3(W) Illustration 1 g01378258 1. Thoroughly clean the mating surfaces of the travel motor and the final drive. 2. Install Tooling (B) in the top hole in the final drive. 3. Attach a suitable lifting device to travel motor (6). The weight of travel motor (6) is approximately 61 kg (135 lb). 4. Carefully position travel motor (6) on Tooling (B). Slide travel motor (6) into position on the final drive. 5. Install bolt (8) in order to secure travel motor (6) to the final drive. 6. Remove Tooling (B) . 7. Install bolt (7). Remove the suitable lifting device. Illustration 2 g01377743 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw... 2020/8/20

  19. w 3/3(W) 8. Install hose assembly (4). Tighten hose assembly (4) to a torque of 76 ± 4 N·m (56 ± 3 lb ft). 9. Install hose assemblies (5) . Illustration 3 g01377719 10. Install Tooling (A) into the bolt hole for cover (3) . 11. Use two people to position cover (3) on Tooling (A). The weight of cover (3) is approximately 45 kg (100 lb). Slide cover (3) into position on the machine. 12. Install bolts (2). Tighten bolts (2 ) to a torque of 130 ± 10 N·m (96 ± 7 lb ft). 13. Remove Tooling (A). Install bolt (1). Tighten bolt (1) to a torque of 130 ± 10 N·m (96 ± 7 lb ft). 14. Fill the final drive with oil. Refer to Operation and Maintenance Manual, "Final Drive Oil - Change". Copyright 1993 - 2020 Caterpillar Inc. Thu Aug 20 08:48:42 UTC+0800 2020 All Rights Reserved. Private Network For SIS Licensees. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw... 2020/8/20

  20. w 1/27(W) Shutdown SIS Previous Screen Product: EXCAVATOR Model: 330D FM EXCAVATOR L2K Configuration: 330D Forest Swing Machine L2K00001-UP (MACHINE) POWERED BY C9 Engine Disassembly and Assembly 330D Forest Machine Machine Systems Media Number -KENR5988-00 Publication Date -01/07/2007 Date Updated -03/07/2007 i02785246 Final Drive - Disassemble SMCS - 4050-015 Disassembly Procedure Table 1 Required Tools Tool Part Number Part Description Qty A 138-7576 Link Bracket 2 B 1P-1855 Retaining Ring Pliers 1 C 1P-1862 Retaining Ring Pliers 1 D 5P-5197 Retaining Ring Pliers 1 E 1P-2321 Puller Assembly(1) 1 F 1P-0520 Drive Group 1 G 2P-8312 Retaining Ring Pliers 1 H 138-7574 Link Bracket 3 1P-5546 Crossbar 1 5F-7366 Screw 1 1P-0523 Drive Plate 1 J 9S-8546 Seal Installer 1 6V-3532 Bolt 2 8T-3282 Washer 2 K 1U-8758 Retaining Ring Pliers 1 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw... 2020/8/20

  21. w 2/27(W) 1P-0074 Slide Hammer Puller Gp 1 L 1P-0069 Head 1 2P-2312 Puller leg 3 M 1P-7407 Eyebolt 2 N 199-6557 Spanner socket 1 P 4C-8359 Eyebolt 2 Q 127-8458 Final Drive Bench Ar 1 Reaction Plate(2) QQ 127-8467 R 127-8468 Reaction Bar As 1 3S-6224 Electric Hydraulic Pump 1 8T-0820 Pressure Gauge 1 3B-7722 Bushing 2 S 1P-2376 Coupler Assembly 2 1P-2377 Plug 2 8F-0024 Hose Assembly 2 T 154-6182 Forcing Bolt 2 (1)Use 6C-7887 Leg on the two gears that are removed in Step 22. (2)Part of Tooling (Q) Start By: a. Remove the final drive. Refer to Disassembly and Assembly, "Final Drive - Remove". 1. Thoroughly clean the outside of the final drive and travel motor prior to disassembly. Illustration 1 g00659659 2. Remove bolts (2) that hold travel motor (1) to the final drive. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw... 2020/8/20

  22. w 3/27(W) Illustration 2 g00659674 3. Fasten two suitable lifting straps and a suitable lifting device to travel motor (1). The weight of travel motor (1) is approximately 54 kg (120 lb). Carefully remove travel motor (1) from the final drive. Illustration 3 g00676009 4. Remove O-ring seal (3) from the travel motor. Illustration 4 g00659679 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw... 2020/8/20

  23. w 4/27(W) Illustration 5 g00659682 5. Fasten Tooling (A) and a suitable lifting device to the final drive, and turn the final drive on the side. The weight of the final drive is 500 kg (1100 lb). 6. Remove plug (4). NOTICE Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting, and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. Refer to Special Publication, NENG2500, "Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Cat products. Dispose of all fluids according to local regulations and mandates. 7. Drain the oil from the final drive into a suitable container for storage or disposal. Refer to Operation and Maintenance Manual, "Capacities (Refill)" for the capacity. Refer to Operation and Maintenance Manual, "Final Drive Oil - Change" for the proper procedure. 8. Reinstall plug (4). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw... 2020/8/20

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  25. w 5/27(W) Illustration 6 g00659729 9. Position the final drive onto suitable blocking, as shown. 10. Remove the sprocket bolts (5) from final drive sprocket (6). Illustration 7 g00659738 11. Use a suitable lifting device to remove final drive sprocket (6). If necessary, use a soft faced hammer in order to unseat the sprocket. 12. The weight of the final drive sprocket is 91 kg (200 lb). Illustration 8 g00659746 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw... 2020/8/20

  26. w 6/27(W) 13. Remove bolts (7) that hold cover (8) in place. Illustration 9 g01391477 14. Use Tooling (T) to elevate cover (8). This will allow enough clearance for your fingers in order to lift cover (8) off the final drive. 15. Remove cover (8). 16. If necessary, remove the spacer (Not Shown) from cover (8). Illustration 10 g01391490 17. Remove carrier assembly (9). 18. Disassemble carrier assembly (9), as follows: https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw... 2020/8/20

  27. w 7/27(W) Illustration 11 g01391499 a. Use Tooling (B) to remove retaining ring (10). Illustration 12 g01391503 b. Use a soft faced hammer in order to remove planetary gear assembly (11). Note: Rotate the planetary gear assembly so that the gear assembly comes off perpendicular to the carrier shaft. c. Disassemble planetary gear assembly (11), as follows. Illustration 13 g01391501 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw... 2020/8/20

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