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AP 220: PCA Process Planning

PROCESS/FACTORY. CHARACTERIZATION. PLANNING. CHARACTERIZATION. PCB/PCA Planning Data. Plan Structure and Org. Operations and Steps Measurement. Work Measurement Standards. AP 220: PCA Process Planning. PCB Fabrication. PRODUCT DESIGN. PCA Assembly. V ariability Characteristics.

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AP 220: PCA Process Planning

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  1. PROCESS/FACTORY CHARACTERIZATION PLANNING CHARACTERIZATION • PCB/PCA Planning Data • Plan Structure and Org • Operations and Steps Measurement • Work Measurement Standards AP 220: PCA Process Planning • PCB Fabrication PRODUCT DESIGN • PCA Assembly • Variability Characteristics Manufacturing Engineering Workstation Manufacturing Facility Printed Circuit Board MANUFACTURING SPECIFIC PRODUCT INFORMATION • 2D Panel Layout Geometry • Process Tolerance • Material, Consumable & Deliverable • Process Design

  2. AP 221: Functional Data and their Schematic Representation for Process Plant • Across Plant Life Cycle • Provide Continuity for • Design • Construction • Operation • Plant Types • Power Generation • Nuclear • Conventional • Chemical • Petroleum • Identifies & Describes • Equipment • Components • Systems • Subsystems • 2D Schematic Displays • (Piping and Instrumentation diagrams) • Connectivity of Equipment • Pipeline designation (line number) • Direction of fluid flows • Control-loop designation/component

  3. PAS-C Manufacturing "The agenda for manufacturing leadership in composites" Technology USAF Information Shared Between Design & MFG MFG Discipline Product Definitions • 3D Toleranced Shape Representations • MFG Plan • Composite Constituents • MFG Bill of Materials • Material & Process Specifications • Tool Shape • Part Definitions • Tooling Bill of Materials Composite Constituents Design Discipline Product Definitions • Ply Boundaries, Surfaces • Part Shape Representations • Laminate Stacking Tables • Assemblies • Reinforcement Orientation Configuration Control Approvals Shape Representation Types • Part, Product Definitions • Tooling, Product Definitions • Advanced B-Representation • Facetted B-Representation • Manifold Surfaces with Topology • Wireframe & Surface without Topology • Wireframe Geometry with Topology • Composite Constituent Shape Representation AP222: Design to Manufacturing for Composite Structures

  4. Data Supported • Shapes of cast parts • Materials of cast parts • Tolerances and surfaces finish • Physical and mechanical properties • Process Plan • Process design parameters used to establish processes used in melting, pouring, cooling, shaking out, extracting and knocking out a casting • Data that characterize the manufacturing processes used to produce a casting • Data that characterize the metal alloys used to produce a casting • Data that identify the equipment used to produce a casting Example - Sand Casting Pattern Mold Assembly Rigging • Mold Design • Shapes of sand mold, die assembly, and investment pattern assembly • Data that characterize the materials used in the casting processes • Design data used in building a sand mold; a die assembly; and an investment pattern assembly Pour-Fill • Quality Control • Data that record the processes of building a sand mold, of building a die assembly, and of building an investment pattern assembly • Data that record the processes of melting, pouring, cooling, shaking out, extracting and knocking out a casting • Data that record the melt processing and resulting metal composition • Data that record the inspection and testing results of the cast parts Cut-Off Finish Part Shake Out • Casting process simulation • Shape representation • Material characterization • Process design parameters • Simulation results AP 223: Exchange of Design and Manufacturing Product Information for Cast Parts

  5. Manufacturing Part Machining Features Properties • Boss • Material Property • Hole • Part Property • Fillet • Process Property • Groove • Hardness • Pocket Feature Definition Measurement Items & Profiles Limitations • Path • Angularity • Taper • Flatness • Profile • Radial Dimension • Bottom Condition • Material Condition Modifier • End Types • Tolerance Range Shape Representation Part Administration • Brep Model Data • Explicit Base Shape • Block Base Shape • Approval • Ngon Base Shape • Person in Organization • Cylindrical Base Shape AP224: Mechanical Product Definition for Process Planning Using Machining Features

  6. Building Element Shape Building Element Types • Component Structure • Structural • Explicit Shape Representation • Service Elements • Elementary (planar), • Fixtures, Equipment Analytic (simple geometry) & Free Form (complex geometry) Building Structure Building Element • Composition Properties • Location of Elements • Simple Property • Assemblies of Elements • Simple Classification AP 225 : Building Elements Using Explicit Shape Representation

  7. AP 226: Ship Mechanical Systems • System Components • Air Supply to Engine Room • Exhaust Gas Removal • Fuel Oil Treatment and Supply • Engine Lubricating and Cooling • Propulsion - Main Shaft/Couplings • Maneuverability - Rudder/Thrusters • Electrical Generation • Product Definition Information • Connectivity Between Components and Systems • Geometry, Materials, Topology and Tolerances • Noise, Vibration and Shock Characteristics • Component/System Life Cycle and Operational History • Other Data Supported • Functional Description of Components • Quality Assurance Information • Availability • Reliability • Maintainability • In-Service Inspection and Maintenance • Mechanical Components • Main and Auxiliary Engines • Pumps - Fuel Oil/Lubricating Oil/Cooling Water • Air Compressors and Receivers • Heat Exchangers • Deck Machinery - Winches/Cranes/Derricks

  8. AP 227: Plant Spatial Configuration • Plant Item • Type • Connections • Functional/Physical • Definition/Occurrence • Plant Layout • Location of plant-items • Site Description • Change Control • Shape • Explicit Shape • Brep • CSG • Plant Systems • Line Definitions • Composition • Capabilities • Component Connectivity • Functional/Analysis • Interference • Performance Requirements • Requirement Satisfaction

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