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Low voltage assemblies

Low voltage assemblies. xEnergy Design-verified switchboard system for Infrastructure up to 5000A January, 2012. Positioning. Medium voltage. 10,000 V. High voltage. 380,000 V. Power plant. Low voltage. 400 – 690 V. Industry. Commercial / Residential. Low-voltage switchboard system.

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Low voltage assemblies

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  1. Low voltage assemblies xEnergy Design-verified switchboard systemfor Infrastructure up to 5000A January, 2012

  2. Positioning Medium voltage 10,000 V High voltage 380,000 V Power plant Low voltage 400 – 690 V Industry Commercial / Residential Low-voltage switchboard system

  3. Petrochem Pharmaceutical Process industry Wastewater treatment Commercial construction Shopping mall Water treatment Food and Beverage Hotels Hospitals Data centers Logistics Residential Positioning Specification Level Midrange

  4. System Features StandardsIEC/EN 61439-1/-2 Design-verified Internal partition Form 1 to Form 4 Rated operational voltage Ue 690V / 50 - 60Hz Rated current Ie up to 5000 A Rated short-time withstand current Icw up to 100 kAeff Ambient air temperature 35 °C (24-h average value) Degree of protection IP 31 / IP 55 Net configuration TN-C / TN-C-S / TN-S / IT Colour RAL 7035 (other colours on request) Dimensions H 2000 mm basic height, without plinth W 425 / 600 / 800 / 850 / 1000 / 1100 / 1200 / 1350 mm D 400 / 600 / 800 / 1000 mm (800+200)

  5. An Intelligent System Platform New 5 Basic Types XGsection XWOutgoing sections Withdrawable XROutgoing sections Removable XFOutgoing sections Fixed XPPower sections

  6. An Intelligent System Platform Neu IZMX16 630 – 1600A IZMX40800 – 4000A IZM63 4000 - 5000A XP (Power) Section up to 5000 A • Feeders / Outgoers / Couplings • Air Circuit Breakers • 3- or 4-pole • Fixed • Withdrawable

  7. An Intelligent System Platform IZMX16 630 - 1600A IZM20 800 - 2000A IZM32 800 - 3200A IZM63 4000 - 5000A XP (Power) Section up to 5000 A • Feeders / Outgoers / Couplings • Air Circuit Breakers • 3- or 4-pole • Fixed • Withdrawable IZM40 4000A

  8. An Intelligent System Platform XP (Power) Section up to 1600A • Feeders / Outgoers / Connections • Compact Circuit Breaker • 3 or 4-pole • Fixed • Withdrawable NZM3 125 - 630A NZM4 315 - 1600A

  9. An Intelligent System Platform XF(Fixed) Outgoing Section • Feeder outgoers up to 630A • 3 and 4-pole • Fixed • Plug-in/withdrawable PKZ NZM GSTA

  10. An Intelligent System Platform XF(Fixed) Outgoing Section • Box-solution • Feeder outgoers up to 630A • 3 and 4-pole • Fixed • Plug-in/withdrawable • Motor starter GSTA PKZ NZM

  11. An Intelligent System Platform XF (Fixed) Outgoing Section • Power outgoers up to 630A • NH vertical fuse disconnector • 3-pole • Dropper bus bar interconnect able

  12. An Intelligent System Platform XR(Removable) Outgoing Section • Feeder outgoers • Feeder units up to 630A • Empty boxes with mounting rail • 3 and 4-pole • Flexible arrangement • Simple maintenance • Incoming plugged directly onto power • distribution bus bars • Reduced downtime • Exchangeable under live conditions PKZ NZM Empty

  13. An Intelligent System Platform XR (Removable) Outgoing Section • Feeder outgoers up to 630A • PIFT switch disconnector fuse • 3 and 4-pole • horizontal and vertical • Flexible arrangement • Simple maintenance • Line side plugged directly onto power • distribution busbar • Reduced downtime • Exchangeable under live condition

  14. An Intelligent System Platform New XW (Withdrawable) Outgoing Section • Feeder outgoers • Drawers up to 630 A • 3 and 4-pole • Motor starter • Drawers Direct-on-line 0.06 - 132 kW (250 KW) • Drawers Forward Reverse 0.06 - 132 kW (250 kW) • Drawers Star Delta 5.5 - 110 kW ( 250 kW)

  15. An Intelligent System Platform New XW (Withdrawable) Outgoing Section • Motor Starter Units • Eaton PKZ/ PKE • Eaton DILM • Eaton Pushbuttons/ Indication Lights • Eaton Current Transformers • Moulded Case Circuit Breakers • Eaton NZM1-3 up to 630A • Structure Dimensions • Compartment: 600mm with choice between • generous cable ways of 400mm or 600mm

  16. An Intelligent System Platform XW (Withdrawable) Outgoing Section Top performance, innovative and future oriented • Distribution bus bar up to 2000A and 80KA/1s • Shutter system for even more safety and protection • Din mounting rail • Able to mount components outside the compartment • Several DIN rails integrated in support rail • Room for main and auxiliary wiring inside

  17. An Intelligent System Platform New XW(Withdrawable) Outgoing section • Increased personal safety • Ensure safe “test” and “withdrawn” position • Status light in button when in “test” position • Padlockable button to ensure safe operation • Mechanical interlock between test button and rotary handle • Shutter Solution for more safety und protection • Short maintenance time • Pluggable power and control supply • Minimal downtime • Exchangeable under live conditions

  18. An Intelligent System Platform XG (General) System Section Installation board up to 630A Profi plus installation system + + + = enclosure devices mounting frame mounting insert

  19. An Intelligent System Platform Installation Board up to 1600A EPinstallation System XG(General) System Section left + right Vertikal mounting rail + + installation unit + = + enclosure + depth fitting set mounting rail - depht - vertical - horizontal + set of cover frames devices

  20. An Intelligent System Platform Control board Sasy 60ibusbar system XG(General) System Section Connection technology Slide fuse equipment Adapter technology for motor starters Adapter technology for NZM 1-3 Contactors Smart-Wire-Darvin Technology

  21. An Intelligent System Platform XG (General) System Section • Power factor correction • Optimal usage of the electrical system • Improved network quality • Reduction of operating costs Design verification by testing with correction module from the companies Frako and KBR

  22. Main Busbar Position at the Back BBB Front view PE N L1 L2 L3 L1 L2 L3 N PE 630A up to 5000A Side view depth: 600 mmup to 1250 A depth: 600 mmup to 3200 A depth: 800 mmup to 4000 A depth: 800 + 200 mmup to 5000 A

  23. Symmetrical Section Arrangement Main Busbar Position at the Back BBB PE N L1 L2 L3 L1 L2 L3 N PE Side view Front view • Reduces the number of • types to be ordered • Reduces the different types • of copper connections • Saves assembly time

  24. 800A Up to 3200A Main Busbar Position at the Top BBT Front view L1-3, N PE(N) Depth: 400 mmup to 1600 A Depth: 600 mmup to 3200 A Side view

  25. Connection Systems Up to 4000A Busbar system Up to 2000A Busbar system Up to 4000A • Clear construction lay-out • No drill holes for connecting • Accessories

  26. Mounting Instructions (BA) • Feeding of IZM and NZM circuit breakers, connection systems included • Main busbars and transport separations • Distribution bars, connections to the main busbars included • Wiring / connection of circuit breakers up to 630A to a distribution bar Material of CU bars EN13601-CU-ETP-R250-SH replaced DIN 40500 / 46433 E-CU57, F25 Front view Side view

  27. Assembly Instructions (AWA) • Setup or assembly of section frameworks • Assembly of section installation kits • Mounting of covers such as doors, side panels etc. • Installation of mounting panels, compartmentalisations etc. • Mounting, fixing on the floor, mechanical connection of the sections Assembly instructions are provided for each order!

  28. Assembly Instructions (AWA – 3D) • 3D views for the visual display of how to assemble xEnergy sections

  29. Assembly Instructions (AWA-Assembly) • Guidance for how to assemble the sections • -> Step by step

  30. Customer-specific Solution Special Paints • Customer-specific solutions • Special dimensions • Cut-outs • Double-wing doors • Enquiries to SonderblechEGSchrems@eaton.net • Special paints • RAL colours as customary in trade

  31. Ordering Tool Catalogue for product range Allows quick and easy orders • Complete range of xEnergy products • User-friendly, solution-oriented presentation • Quick-selection fields • Application-oriented • Individual parts • Hints and tips for project design • Technical data

  32. Ordering Tool Configuration for xEnergy Makes offers andordersquick and easy to write, includes a front view and a parts list • Complete xEnergy product range • System selection based on technical features • Generation of the front view • Generation of the parts list for ordering • Price calculation • Project management Download: www.amperesoft.com www.xenergy-partner.com

  33. Engineering Tool xSpider EngineeringTool • Software for the semi-automatic dimensioning and calculation of low-voltage networks • Voltage losses (DU) • Load distribution (In ) – Load / Overload • Short-circuit currents (Ik“, Ikm , ….) • Checking of cables for their suitability • Checking of protective devices for their suitability • Impedance calculations (Zs, ..) • etc. Download: www.moeller.net Products & Solutions/Switchboard systems/ Moeller Engineering tools / xSpider

  34. Logistics • Distribution Centre BDC (Brno CZ) • 15,000 m² of warehousing space • 6,700 articles on stock • 4,600 deliveries a day Production • Punching • Bending • Welding • Coating • Packaging Individual parts Ware-house BDC Eaton Partners

  35. Marketing Image Movie Endcostumer Flyer Panel builder Flyer Technical book Tender

  36. Support and Service • On-site service through staff of Eaton´s national sales subsidiaries • Worldwide spare-parts supply thanks to a global distribution network • Support team in Austria: • SupportDistributionboardAustria@eaton.com • Mr. Herbert Roessler +43 2853 702-1451 • Mr. Martin Scherzer +43 2853 702-1274 • Mr. Gerald Deutsch +43 2853 702-1336 • Mr. Reinhard Zahrl +43 2853 702-1296 • Marketing • CarolineHala@eaton.com • Ms. Caroline Hala +43 50868 3352 • Product management • JohannesThaller@eaton.com • Mr. Johannes Thaller +43 676 89952426

  37. Type Tests Type tests are intended to verify compliance with the requirements of IEC 60439-1 Type tests will be carried out on a sample of such an ASSEMBLY or on such parts of ASSEMBLIES manufactured to the same or a similar design. They shall be carried out on the initiative of the manufacturer. 1. Verification of the temperature-rise limits 2. Verification of dielectric properties 3. Verification of the short-circuit withstand strength 4. Verification of the effectiveness of the protective circuit 5. Verification of clearances and creepage distances 6. Verification of mechanical operation 7. Verification of degree of protection

  38. Type Test – Data Sheet / Certificate

  39. Routine Tests Routine tests are intended to detect faults in materials and workmanship. They are carried out on every new ASSEMBLY after it has been assembled or on each transport unit. Another routine test at the place of installation is not required. Routine tests include: 1. Inspection of the ASSEMBLY including inspection of wiring and, if necessary, electrical operation test. 2. Dielectric test 3. Checking of protective measures and of the electrical continuity of the protective circuit

  40. What does Eaton do to allow Panelbuilders to build TTAs? Eaton Panelbuilders Customer Mounting Instructions Setup+Item Test Products+Type test + + www.xenergy-partner.com TTA - Enclosures- Components

  41. Who takes what responsibilities in this type of co-operation? System name:Manufacturer: Eaton-Moeller xEnergyEaton-Moeller / Panelbuilder Eaton´sresponsibility Panelbuilder‘sresponsibility Components delivered Mounting instructions Type tests + Certificates Execution according to mounting instructions Item test Project design

  42. How do I get Access to the Mounting Instructions and Certificates? All mounting instructions and certificates are available for xEnergy partners on Eaton‘s web site. Every partner will receive an access code giving him access to the data bases. For more information visit us at: www.xEnergy-partner.com

  43. Benefits for Eaton‘s Partners • Eaton‘s technology has been tried and tested for more than 100 years • Optimal added value for the panel builder • Design verification by testing and prepared for the requirements of the future • Optimized system platform up to 5000A • Reduced number of individual parts and modules • Suitable for universal use (DIN VDE, CEI, UNE, NF) • Flexible when it comes to combining • Worldwide service and support • Everything from a single source

  44. Benefits for Eaton‘s Partners Personalsecurity Downtime hours minutes seconds Needed Tools for Exchange XW XR XF Personal qualification

  45. Restructuring IEC 60439 GOAL • Better handling in the daily application • Suitability for daily use • Regulation of open points from 60439 • Implementation of all necessary tables TODAY FUTURE Series 61439 Series 60439

  46. Restructuring IEC 60439 • IEC 61439-1  General rules (before IEC 60439-1) • IEC 61439-2  Power switchgear and control gear Assemblies (before IEC 60439-1) • IEC 61439-3  Distribution boards (to supersede IEC 60439-3) • IEC 61439-4  Assemblies for construction sites (to supersede IEC 60439-4) • IEC 61439-5  Assemblies for power distribution on public places (to supersede IEC 60439-5) • IEC 61439-6  Busbar trunking systems (to supersede IEC 60439-2) • IEC/TR 61439-0  Requirements manual for low-voltage switchgear and control- gear Assemblies (new) For the new re-structured the following parts are envisaged: IEC EN 61439

  47. Restructuring IEC 60439 Essential Differences No more split in TTA and PTTA switchgear-combination EN 61439-1 verification 10. Design Verification - Replaced Type Test (IEC 60439) - Original manufacturer responsibly  Construction 10.2 Strength of materials and parts; 10.3 Degree of protection of enclosures; 10.4 Clearances and creepage distances; 10.5 Protection against electric shock and integrity of protective circuits 10.6 Incorporation of switching devices and components; 10.7 Internal electrical circuits and connections; 10.8 Terminals for external conductors.  Performance 10.9 Dielectric properties; 10.10 Temperature rise; 10.11 Short-circuit withstand strength; 10.12 Electromagnetic compatibility; 10.13 Mechanical operation.

  48. Restructuring IEC 60439 Essential Differences 11.Verification of pieces - Replaced routine test (IEC 60439) - Assembly manufacturer responsibly  Construction a) Degree of protection of enclosures; b) Clearances and creepage distances; c) Protection against electric shock and integrity of protective circuits; d) Incorporation of built-in components; e) Internal electrical circuits and connections; f) Terminals for external conductors; g) Mechanical operation.  Performance a) Dielectric properties; b) Wiring, operational performance and function.

  49. Restructuring IEC 60439 Verification according IEC 61439 a) Verification by testing b) Verification by calculation c) Verification by design rules

  50. Restructuring IEC 60439 Status / Perspective • Where tests on the assembley have been contuced in accordance with the IEC 60439 series and the test results fulfill the requirements of the relevant part of IEC 61439, the verification of these reqirements need not repeated. • The physics didn’t change, so all parameters which are coming out of type-tests are still valid. • For companies which work today with TTA-Systems we don’t see fundamental changes. • After a transitional period until 2015 approx. in the IEC 60439 cease to apply.

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