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System Platform – An introduction

System Platform – An introduction. Jaco Markwat – Wonderware SA Gauteng East Regional Manager. Agenda. Introduction Traditional approach versus Wonderware System Platform Features and Benefits of the Platform Considerations Conclusion. Who is Wonderware?.

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System Platform – An introduction

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  1. System Platform – An introduction Jaco Markwat – Wonderware SA Gauteng East Regional Manager

  2. Agenda • Introduction • Traditional approach versus Wonderware System Platform • Features and Benefits of the Platform • Considerations • Conclusion

  3. Who is Wonderware? • Wonderware, a business unit of British-based Invensys plc, was established in April 1987 • Confirmed the leading supplier of industrial automation and information software solutions worldwide • Wonderware has sold over 500,000 software licenses to date. • One-third of the world's plants run Wonderware software solutions.

  4. 500,000 457,362 450,000 Over 52% of active Wonderware licenses date from 2005 or later 400,000 377,125 350,000 300,000 263,812 Licenses 250,000 217,475 200,000 179,512 141,886 150,000 111,212 100,000 78,252 40,899 50,000 - 1999 2000 2001 2002 2003 2004 2005 2006 2007 Cumulative Licenses Wonderware Everywhere500,000+ Active Software Licenses

  5. Industry Spread FY2008 Power Generation & Distribution Food & Beverage Iron/Steel/Base Metals 12% 19% 11% 40% Metal/Refining

  6. Frost & Sullivan Survey Automation and Control Solutions in the AfricanMetals and Mining Industry Wonderware 33.4%

  7. Uncertainties in the Market Economiccrisis Market Volatility

  8. Need for Focus AccelerateROI DecreaseTCO ContinuousImprovements Value Focus

  9. Protecting your investment • Your largest investment is in engineering and customization. • Broken upgrade paths creates costs far beyond the cost of software. • A broken upgrade path creates a barrier for change – the system becomes stale. • The underlying system should enable you to leverage new hardware and software without having to re-create the solution.

  10. Wonderware System Platform Benefits • Provide flexible and robust automation solution • Reduce life-cycle cost of ownership • Provide building blocks for plant floor information • Equipment Utilisation • Production information & Reporting • Vertical Integration

  11. ERP (SAP, Oracle, Microsoft..) Database Applications Specific Function Modules System Platform Clients LIM Systems Empowering All Roles in the Plant Device, Application, Enterprise Integration Asset Management Specific Function Modules Specific Function Modules Devices Wonderware Software Solutions System Inter-operability Production & Manufacturing Activities Information/Plant Visibility Industry Applications Industry Packs Base Template Libraries Microsoft Technology & Industry Standards

  12. System Platform Services Not a Server, but a Provider of Services… PDA Browser Tablets Panels Terminal Services Device Integration Alarming Historization Trending Event Logging Security Redundancy Configuration Management Software Deployment Revision Control Facility Model Scripting .Net Framework Visualization SPC/SQC Telephonic Notification Reporting Data Mining Downtime/OEE Statistical Analysis Business System Integration Deployment Model HMI Phone Pager

  13. Empowering All Roles in the Plant Issue: Needs: Amount of information Robust & Reliable Consistent Limited screen size Visibility to disparate data sources Compatibility with Legacy system Clutter free and intuitive Built-in diagnostics and Status Empower operations personnel with actionable views of enterprise-wide information Enabling operational breakthroughs IT & Infrastructure Engineering Operations

  14. Enable engineers to build intuitive, reliable and maintainable applications for operations Issue: Needs: Empowering All Roles in the Plant • Save valuable engineering time • Collaborative development • Reduce implementation errors • Adv. Graphics tools and reusability • Standardization, Secure & intuitive Customization Amount of Scripting Maintaining many applications Enabling engineering breakthroughs IT & Infrastructure Engineering Operations

  15. Needs: Issue: Central Management Extensibility Diagnostics Large scale deployment Make it much easier, less time-consuming and less costly do this • Integrate with other IT apps • Newer Technology - .NET etc. • Common tools, Application Integration • High Availability, Security Patch Mgmt • Scalability on multiple dimensions Empowering All Roles in the Plant Enabling IT breakthroughs IT & Infrastructure Engineering Operations

  16. ERP (SAP, Oracle, Microsoft..) Database Applications LIM Systems Device, Application, Enterprise Integration Asset Management Devices Enabling interoperability breakthroughs Needs: Architecture Flexibility Scalability Data Access, Clients Capability Standardization Independent of hardware Common Configuration Engineering Reusability Common platform for HMI, Supervisory, SCADA, MES, EMI Apps. IT & Infrastructure Engineering Operations

  17. Agenda • Introduction • Traditional approach versus Wonderware System Platform • Features and Benefits of the Platform • Considerations • Conclusion

  18. The Good Old Days… Operators: Immediate access to real-time information Close to the process to do something about it… Rest of business: Run on paper (latency)… HMI Displays The 1990’s Operator PLC’s Machines

  19. MES Data Collection, Traceability, Asset Monitoring, Reporting, LIMS, Production Analysis, Scheduling SCADA / HMI SCADA / HMI SCADA / HMI Plant Area 2 Production Process PLC’s PLC’s Standard Control Modules Standard Control Modules Manufacturing Systems Legacy • Bulk of System Investment in the last decade was here! ERP, Maintenance, Office Systems, Reporting • Gap between ERP and Manufacturing Systems • Custom Integration • Difficult to Integrate • No Unifying Architecture • High cost of ownership(Multiple Apps) • No Flexibility Plant Area 1 Alarming Alarming Alarming Scripting Scripting Scripting • Poor Standards Management • Limited Scope Security Security Security PLC’s Standard Control Modules

  20. Today… Businesses are run so much faster Operations Engineering Maintenance Plant Mgt HMI Displays Web Based Reports Trends KPI Dashboards HMI Maintenance Applications Databases Lab Systems Planning Systems PLC’s Machines Lines Sites The 1990’s The 2000’s Plant Roles Operator Info Displays Data Sources PLC’s Machines Plant Assets

  21. Plant 2 Product Tracking & Genealogy: PLC’s PLC’s Standard Control Modules Standard Control Modules Wonderware System Platform Approach ERP, Maintenance, Office Systems, Reporting • Standards Based (S95) Integration • SAP xMII (NetWeaver) • WWEI • MS .NET Plant 1 ArchestrA SAP xMII / Web Services / XML / MS .NET Production (~MES) and Performance Management (Modular Approach) Resource Allocation and Status: Economy of SCOPE Data Collection Quality Management: Dispatching Production Units: Other ….. Process Management: Performance Analysis: • Unified Architecture • Single Plant Model • Security Security • Application Development Services Application Development • Information Delivery & Visualisation Services Info Delivery & Visualisation • Information & Data Management Services Information Management • Standards & Engineering Reuse. • Industrial Domain Features (Redundancy) Industrial Domain Features Economy of SCALE S/W & Device Connectivity • Software and Device Connectivity PLC’s Standard Control Modules

  22. Wonderware Architecture Modules Batch Exec Mfg Exec Equip Operations Mfg Quality Mfg Performance Production Services Production Toolkits Equip Performance Information Server (Portal) Production Content InTouch HMI Analysis Client Reporting Client System Platform Enterprise Connectivity Connectivity (to Foreign Data Sources) Production Model Application Server Historian Unified Engineering & Admin Tools 3rd Party Data Bases 3rd Party S/W Applications 3rd Party Controllers Wonderware Clients (Desktop or Web)

  23. Real world? Plant Model • Plant & Equipment context • Alarm structure • Online additions & changes Plant 1 Area 1 Area 2 Plant 2 Site Area 1 Area 2 Area 3

  24. Historian DB SQL Plant 1 Plant 2 IDE IDE Site Smelter Mines Shaft 1 Milling Flotation Shaft 2 PLC PLC Control Modules Control Modules One Application (Galaxy) Architecture Development Runtime IDE MS SQL Galaxy Repository

  25. Extensive New Feature SetCompelling New Value Allow engineers to build intuitive, reliable and maintainable HMI, SCADA, and MES applications using a single, high-productivity software platform that helps reduce time / costs and errors. IT Effectiveness Make it much easier, less time-consuming and less costly to integrate and manage secure, integrated operations applications - on an ongoing basis. Engineering Effectiveness Empower operations personnel with intuitive views of the right enterprise-wide information in order to improve operational efficiency, reduce training costs, and minimize unplanned application downtime. Operational Effectiveness • New ArchestrA graphics, Graphics tools, New Editor • Standardization, Templates and instances, • Change Propagation, Collaborative team development, • Scripting support, Custom Properties, • .NET controls, NET container, Data aware controls • Central Deployment • Built-in diagnostics, Security, • Compatibility with other systems • Central repository, Common Configuration, Integrated platform • Node by node upgrade, Extensibility • Migration and coexistence • New animations, scalable faceplates, Clutter free screens, New look and feel, symbol collection • Application Integration • Quality and status information, • Multi-monitor support,

  26. Agenda Introduction Traditional approach versus Wonderware System Platform Features and Benefits of the Platform Considerations Conclusion

  27. Strengths of Wonderware System Platform • Scalability • Security • Standards • High Availability • Software Management

  28. Application ObjectServer Only IntegratedSingle Node DistributedPeer to Peer Single ServerMulti Client Distributed Multi ServerMulti Client Scalability 1,000,000 I/O • Application can grow as requirements change • I/O measured as external I/O only (excludes internal) 250 I/O

  29. Strengths of ArchestrA • Scalability • Security • Standards • High Availability • Software Management

  30. Security • Either dedicated or can use Microsoft Domain security • Benefits • New staff added to “Operator” group get the right authority • When staff leave and are removed from the domain they are no longer able to access the automation application • Simplifies management of user logons • One password

  31. Strengths of ArchestrA • Scalability • Security • Standards • High Availability • Software Management

  32. Equipment centric objects:Powerful and multi-faceted Inputs/Outputs Graphic symbols Logic/Scripting Faceplates Historical Information Alarms and events Security

  33. XV101 XV102 $Valve-3Way XV103 $Valve-2Way XV104 DEVELOPMENT Inheritance Application Model Application Standards $Control Module TEMPLATES (CLASSES, PARENTS) INSTANCES (OBJECTS)

  34. Strengths of ArchestrA • Scalability • Security • Standards • High Availability • Software Management

  35. AOS AOS Application layer availability • Non-redundant system • The server handles all data. • If the server is lost then the clients lose connection to data. • InTouch • InSQL • Other AOS Nodes • Redundant System • Redundant servers maintain synchronized data through dedicated network. • If the primary server is lost the backup server will take over where the primary left off. The switch is transparent to the clients. • Configuration is done through a check box on the AppEngine. Client Server Architecture InTouch InTouch InTouch InTouch Historian PLC

  36. Redundancy configuration • AppEngine • Enable Redundancy • Set up parameters

  37. Strengths of ArchestrA • Scalability • Security • Standards • High Availability • Software Management

  38. Software Management • All software developed and deployed from galaxy repository. • Multiple developers • Provides audit trail and security • Software installation • Develop functionality using true object based environment • Simplifies development across multiple devices and process monitoring points. • Object Viewer provides diagnostic support from any computer on the control network (with security)

  39. Agenda Introduction Traditional approach versus Wonderware System Platform Features and Benefits of the Platform Considerations Conclusion

  40. Ordering System Platform Step 1: System Platform - Select the appropriate Galaxy IO with History level for the System Platform. Step 2: System Platform Options-Additional Platforms, Historians, DA Servers Step 3: Wonderware Client Parts Choose One or More Step 4: Select Customer Support

  41. Order Wonderware Clients • InTouch for System Platform Visualization Client • With Trending • Without Trending • Read-only • Web Information Client • Information Server v3.0 Advanced Reporting and Analysis Client License • Reporting and Analysis Client • ActiveFactory 9.2- Trend, Excel, Reports

  42. Local ArchestrA Certified Systems Integrators • Formal Wonderware Product exams • Submit a successful ArchestrA project Quad

  43. Agenda Introduction Traditional approach versus Wonderware System Platform Features and Benefits of the Platform Considerations Conclusion

  44. Conclusion • Reusable Standards and Ease of use reduce total cost of ownership by design. • Strongly aligned with Microsoft (no duplication of technology) • Make production information available to all role players • Large local and international installed base

  45. Powering intelligent plant decisions in real time.

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