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Ensuring Quality Control in Chocolate Milk Production: A Statistical Approach

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At OSI, we take quality control seriously in our chocolate milk production. Our goal is to prevent issues before they arise, ensuring customers receive a top-quality product every time. We utilize advanced tools and technologies, such as the PI System, to model processes, track quality measurements, and manage real-time SQC alarms. With experienced operators and a comprehensive quality program, we maintain control over our production environment to uphold the highest standards in chocolate milk quality. Join us for a hands-on demo to see our process in action.

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Ensuring Quality Control in Chocolate Milk Production: A Statistical Approach

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Presentation Transcript

  1. Statistical Quality Control Before things go wrong in the Chocolate Milk Factory

  2. At OSI we’re SERIOUS about our chocolate milk

  3. When things go wrong we say“Oh My Goodness!!” Wouldn’t you?

  4. Quality Drivers • Customers They want a quality product, time after time • Process Knowledge Process Flow, Equipment, Measurements, Causes • Experience Operators, QC Staff, Process Experts

  5. Tools for the Quality Program • ProcessBook and PI-SQC • System Management Tools • PI Server • PI Application Framework • PI ACE

  6. Using the PI System • Model the process using the Module Database or Application Framework • Module DataBase Editor • Application Framework Explorer Why? You need the model. It’s a framework for applications that expand the power of PI.

  7. Model Basics Model Equipment Application SQC Chart

  8. SQC Model in ModuleDatabase

  9. SQC Model in Application Framework

  10. Using the PI System • Model the process using the Module Database or Application Framework • Store Process and Quality measurements • PI Interfaces • DataLink • Tag Configurator • PointBuilder

  11. Using the PI System • Model the process using the Module Database or Application Framework • Store Process and Quality measurements • Create and Manage Real Time SQC Alarms • SQC Alarm Manager • Tag Configurator

  12. SQC Alarm Manager

  13. SQC Alarm Editor

  14. SQC Alarm Manager Right Click Menu

  15. Using the PI System • Model the process using the Module Database or Application Framework • Store Process and Quality measurements • Create and Manage Real Time SQC Alarms • Real Time and Ad Hoc SQC Charts • ProcessBook and PI-SQC

  16. np Chart

  17. Carton Quality • What did you see? • ProcessBook Display • PI-SQC • VBA • How did they do that? np Chart • PI-SQC v1.1 Automation Interface • VBA calculation of control limits • If you’ve done one, more are only a click away

  18. p-Chart

  19. SQC in real time… • We know the Butterfat plays in chocolate milk quality. • We use our Sophisticated Butterfat Sensor (SBS) to monitor in real time.

  20. Product Based Limits Real Time SQC 1

  21. Text Comments Real Time SQC 2

  22. First Comment Real Time SQC 3 Real Time SQC 4

  23. Third Comment Real Time SQC 5

  24. Product Based Limits(2) Real Time SQC 6

  25. Pareto Real Time SQC 7

  26. More Equipment for pareto Real Time SQC 8

  27. Pareto (2) Real Time SQC 9

  28. Product based limits (3) Real Time SQC 10

  29. Product comparison Product Compare

  30. What next? • Come to the demo room and see how it’s done. Get hands on experience. • Comprehensive demo with documentation and apps to build the infrastructure, data simulation, code examples, & displays Soon • Application Framework integration and other enhancements are under study.

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