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2012

¬ VT-ASYST Automation Systems & Testers. 2012. ¬ VT-ASYST. t he largest Hungarian industrial group in local private ownership. Facts of VIDEOTON Group. a cost-effective integrated contract manufacturer. a multi-commodity supplier for Automotive, Household, Industrial,

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2012

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  1. ¬VT-ASYST Automation Systems & Testers 2012

  2. ¬VT-ASYST • the largest Hungarian industrial • group in local private ownership. Facts of VIDEOTON Group • a cost-effectiveintegratedcontract • manufacturer. • a multi-commodity supplier for • Automotive, Household, Industrial, • and Communication markets. • a professional regional EMS • providerwithextendedengineering • services. • a service providerinallareas of • operationincl. logistics, engineering, • HR, quality, facility management.

  3. ¬VT-ASYST Holding Manufacturing Services Innovation centers Corporate Structure PCBA + Assembly Part manufacturing Integration Prime contracting Videoton Electronic Assembly Services VT Plastic VT-Systemtechnics Industrial Park Company Hilase VTCD STS Group Rhinolight VT Automotive Electronics VT Artrans KVJ Fuelcell VT Transman VT Ukraine VT Metal Holografics Pannonjob Ventifilt VT Engineering Development Pannonfacility VT Elektro-Plast STS Technology STS Pro2 Services VTBH-DZU VT Precision PQS VT Enclosures & Stampings VT-ASYST

  4. ¬VT-ASYST • Establishedin1996 (VT Informatics Ltd. SpecialMachines Business Unit) • First Assembly Line (Philips loudspeakerboxassy line) • 2010 New Building for Business Unit • 2012 BU operatesasstandalonecompany • VT-ASYST Ltd. • Annualturnoverapprox. 2 million € / year • Employees:Engineering: 32Machining 19, Technician 12 QC 1, Supervisor 2, Other 6 Fact of VT-ASYST Engineering, machining, assembly, programming, install. Allparts of makingspecialmachinesareinonehand. With a strongbackgroundsupport of VIDEOTON.

  5. ¬VT-ASYST Engineering The Business Unit has twoseparatedengineergroups. It is mean a smalleronewhoarefaster and closertomanufacturing. And a bigger , whoareabletoorganizedeveloping of the most complicatedautomatedmeasuringequipment. Engineering

  6. ¬VT-ASYST The Business Unit has itsowntool shop, thereforeweareabletomanufacturethedesignedpartsin-house. Our main machinesaresupportedby CAM. Machiningwith CAM: Machiningwithout CAM: Production of parts Milltronics VM 25XT Max. process dimension:1524 x 635 x 610 mm Process accuracy: 0,005 mm Millingmachine3 pcs CNC LatheMachine 3 pcs FlatGrinder2 pc FehlmannPicomax 100 CNC-3 (2 pcs): Max. process dimension:800 x 400 x 450 mm Process accuracy: 0,01 mm Welding: CO2, argon protective gas arc welding Aluminum and acid resistant materials welding STAMA-FANUC MC014 Robodrill: Max. process dimension:480 x 360 x 280 mm Process accuracy: 0,01 mm Hardford VMC-1020: Max. process dimension:1020x 500 x 400 mm Process accuracy: 0,02mm TNL-85A II LathewithC-axemachining Max. process dimension:  130 mm Length: 500 mm

  7. ¬VT-ASYST Assembly: Machinesthatwe design areassemblied, adjusted and tested atourownplant. Ifrequiredwecanprovideareafor test run. Assembly Only fully functional machines after Factory Acceptance Test (FAT) are delivered.

  8. ¬VT-ASYST Sometimes our capacity is not enough … Co - operation Wehavegoodrelationshipswith local smallcontractors. Ifthere is a temporarycapacityshortage, ourpartnersgiveusstable and reliablehand.

  9. ¬VT-ASYST • Operator supportmachines: • PLC controlledoperator support (Poka-Yoke) • Traceabilitywith RF ID • Resistancetester • Screwdriverswithtorquecheck (servo) • Onepiece flow (LeanTechnology) We made it…

  10. ¬VT-ASYST • Halfautomatedmanufacturingsupportmachines: • Heatingmachines • Washingmachines • Glueingmachines • Screwingmachines • Adjustingmachines We made it…

  11. ¬VT-ASYST • Screwing machines: • Servo screwdriver • Pneumaticscrewdriver • 1;2,5; 3 axiesmanipulating • Movingbyrobots(Scaraorchartesien) • Data acquisition • Integration into special machines or assembly lines We made it…

  12. ¬VT-ASYST We made it… • Press FittingMachines: • Upto 18 kN • Force - waymeasuring • Pneumatic, Hidro-pneumatic,orlowhidraulicpresses • Partscheck (Poka-Yoke)

  13. ¬VT-ASYST We made it… • Riveting machines: • Application of BalTec riveting machine • Single or multi spindle version • Force-way measuring • Data acquisition • Integration into special machines or assembly lines

  14. ¬VT-ASYST We made it… • Fullyautomatedassymachines: • Servomotion • Application of robots • Feeding, assembly, pressfitting

  15. ¬VT-ASYST We made it… • HalfAutomatedTesters: • Feedingby operator • Functional testing • HighVoltage Testing • Resistance & InsulationMeasuring • Scrapseparator • Marking partsbyinkjetorlaser marker • Traceabilitywith RF ID • Data Acquisitionby PC

  16. ¬VT-ASYST • FullyAutomatedTesters: • Feedingbymanipulators • Functional testing • HighVoltage Testing • Resistance & InsulationMeasuring • Scrapseparator • Pneumaticmanipulators • Scararobots • Marking partsbyinkjetorlaser marker • Traceabilitywith RF ID • Data Acquisitionby PC We made it…

  17. ¬VT-ASYST We made it… • Assembly and tester line: • Multiple PLC control • Traceabilitywith RF ID • Covering and rivetting • Customerdimensionmeasuring • Switchpointadjustingbylowvoltage, highcurrent • Functional Testing • Resistance & InsulationMeasuring, etc. • Data Acquisitionby PC

  18. ¬VT-ASYST We made it… • Oranyothercombination of previousgroups: • BOSCH TS1, TS 2 conveyor • Indexertable, LS 280 indexer line • Application of Robots, Lasers, Servos… • Feeding, Assembling, Testing, Marking, Acquisition

  19. ¬VT-ASYST Componentproduction: Production of parts are undertaken according to the drawings provided for us.Unique parts, small batches of components, samples can be produced. Other Activities Modification of machines: Modification and modernization of old equipmentsare undertaken to make them suitable for their new purposes, and tobe up-to-date. • Manufacturing of jigs, fixtures, stands, equipments: • Completesolution • Ifyouneed an assy line thenyouneedsomejigslikea shimfeeder, ormasterpieces.

  20. ¬VT-ASYST Preferences ¬VIDEOTON

  21. ¬VT-ASYST Quality Assurance • Quality Standard: • ISO 9001:2008 • ISO 14001:2004 • ISO 13485 (planned)

  22. ¬VT-ASYST Thank you for your kind attention! Please, don’tforget: Ifyouwantproduce, wegiveyouassist! VT-ASYST Kft. H-8000 Székesfehérvár Berényi u. 72-100 Building: No. 187/A Tel.: 00 36 22 533 620 Fax: 00 36 22 533 624 E-mail: asyst@asyst.videoton.hu

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