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  2. Presentation On Operations Management Holcim BD Limited

  3. A Glimpses of Dhaka City

  4. About Holcim Holcim is one of the world’s largest suppliers of cement, aggregates and concrete. It has expand its business over 70 countries around the world.

  5. Holcim (Bangladesh) Ltd, former Hyundai Cement Bangladesh Company Limited, -is one of the world‘s leading suppliers of cement, aggregates and concrete. It has 300 people, operates three cement plants and has an annual cement production capacity of 1.3 million ton. • Holcim Cement Bangladesh Ltd is the first company in Bangladesh to introduce Portland composite cement. Holcimdid not only introduce this type of cement in Bangladeshi market, it also took the pioneering steps of creating the PCC market by vigorous trainings, sessions, workshops. Big structures like Petronas towers (Malaysia), Hoover Dam and many other structures of the world are constructed using this cement.

  6. Background of the Study Since Holcimbd Ltd is one of the brand leader companies in the cement industry on our country. We need to know lot of information about the company. As like how they are operating their company, how they are managing and maintaining their position the country. As a student we have to learn about their marketing, management and operation strategy. It will help us to increase our skill, broaden our concept, sharper our knowledge and understand the business and opportunity.

  7. Company Overview Mission , Vision • Vision: Our vision is to be the most admired company committed to providing foundations for society’s future. • Mission: Our mission is to "Holcim Bangladesh Limited will grow by creating value for all stakeholders; ensuring delighted customers, engaged employees, enlightened partners and sustainable development"

  8. Company Overview Objectives of the Company • Set the highest standards of customer satisfaction - through innovative products and services. • Secure the strongest competitive position in our relevant marketplaces through creative product design and operational excellence. • Partner with the best suppliers, delivering increased value for both the Group and our customers. • Be recognized as an employer of first choice. • Empower our employees at every level, and integrate them fully into our global network. • Continually demonstrate our commitment to sustainable environmental performance, and visibly play a leading role in social responsibility within our sphere of influence. • .

  9. Manufacturing Products • Holcim Strong Structure • Holcim Strong • Holcim Red

  10. Resource Planning Machine Department Bauxite crushing Coal crushing Gypsum crushing Stone Crusher Raw mill Coal crusher and coal mill Gypsum crusher and mill Cement mill

  11. Resource Planning Human Resource Management Holcim BD Ltd has 300 permanent employees over Bangladesh. It also has 300 contract employees.

  12. Resource Planning Raw Material Suppliers The main suppliers of Holcim BD Ltd are Indonesia, china, Thailand, Vietnam. Clinker comes from these countries by ship through Chittagong port. They import cement through contractor. Holcim BD Ltd import lime stone from India.

  13. Manufacturing Process Logistic Management • Raw material transport • Cement & clinker • transport

  14. Manufacturing Process How Process Works The main raw materials of cement are Clinker and Gypsum. Clinker is gathered by burning limestone. One is EUROPEAN STANDARD and the other is AMERICAN STANDARD (ASTM).

  15. Manufacturing Process How Process Works

  16. Manufacturing Process How Process Works • The cement manufacturing process begins when limestone, the basic raw material used to make cement, is either quarried from an open pit quarry from an underground mine. • Limestone should be crushed and grinded before further usage. Crusher reduces the size of the limestone from1m to 15mm. • The limestone is combined with clay, ground in a crusher and fed into the additive silo, sand, iron and bottom ash are then combined with the limestone and clay in a carefully controlled mixture which is ground into a fine powder in a 2000hp roller mill.

  17. Manufacturing Process How Process Works

  18. Manufacturing Process How Process Works • Next, the fine powder is heated as it passes through the pre-heater tower into a large kiln, which is over half the length of a football field and 4.2 meters in diameter. In kiln, the powder is heated from 1350 to 1450 degree Celsius. This creates a new product, called clinker which resembles pelletes about the size of marbles.

  19. Manufacturing Process How Process Works

  20. Manufacturing Process How Process Works • The clinker is combined with small amounts of gypsum and limestone and finely ground in a finishing mill. The mill is a large revolving cylinder containing 250 tons of steel balls that is driven by a 4000hp motor.

  21. Manufacturing Process How Process Works • Then the cement is ready for storage into the cement silos. From silos the cement is moved to packing plant for packaging and distribution.

  22. Manufacturing Process How Process Works

  23. Manufacturing Process How Process Works There are two sub-processes in the manufacturing process of Holcimbd ltd. These are: • Wet process & • Dry process.

  24. Manufacturing Process Production Plant Holcim is the first cement, concrete and aggregates producer to develop the concept of "Environmentally Friendly Concrete Plant". Holcim experience in over 700 concrete plants around the world demonstrates that the new concept is according the latest standards of environmental protection. • Minimum dust emissions • Minimum noise emissions • Recycling of fresh concrete residues • Reusing of grey water from washing concrete trucks

  25. Manufacturing Process Packaging Strategy Holcim starts producing75Kg bag along with the present 50Kg bag. There are customers with a high demand. For a buyer buying 100 bags of Holcim, it is more convenient and reasonable to buy 75Kg bags instead of 50Kg bags. It will reduce the consumer’s cost along with Holcim’s too. Holcim will have to deal with less wastage of bag materials while packaging. It is also beneficial for the corporate organizations as their need and demand for cements is very high.

  26. Manufacturing Process Distribution Strategy • The main distributors are: Sema Trading, Dhaka Builders etc. • 24 X 7 delivery system

  27. Manufacturing Process Innovation • Composite cement of clinker, fly ash, slag • Ensuring six sigma model • TQM • PPE

  28. Inventory Management cement is an intermediate product used in materials like concrete. Cement is considered a commodity. Therefore its storage, inventory and management will be like that of any commodity. The goal in inventorying a commodity such as cement is twofold: to store it and to track it. Because cement cannot hold its own shape, the most accurate way to inventory cement is by storing it in containers

  29. Conclusion Holcim satisfies its customer by offering quality products. . Holcim manufacture and market a range of cements specially designed for different applications to hold its leading position.

  30. Thank You

  31. Any Query???