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Cement Kiln Co-processing An essential part of the waste management toolkit

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Cement Kiln Co-processing An essential part of the waste management toolkit. Dumisani Tembe Egmont Ottermann. Presentation to the Environmental Portfolio Committee 11 March 2008. Economic Growth. Victims of our own economic success as a nation

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  1. Cement Kiln Co-processingAn essential part of the waste management toolkit Dumisani Tembe Egmont Ottermann Presentation to the Environmental Portfolio Committee 11 March 2008

  2. Economic Growth • Victims of our own economic success as a nation • Economic success has created sustainability challenges Energy Efficiency Challenges Waste Management Challenges Air Quality Challenges

  3. Energy Challenge • South Africa’s coal resources under pressure • Cement industry faces similar problems to Eskom (quantity and quality of coal) • The cement industry risks becoming non-competitive internationally due to excessive resource input cost locally • Solution: better utilisation of available energy resources

  4. Waste Management Challenge EU decision on Waste Hierarchy 13 February 2007 Prevent Re-use Recycle Recovery (Including Co-processing) Dispose (including incineration, landfill, chemical treatment )

  5. Co-processing • The South African Way: • We solve problems with existing resources! • We solve many problems with one solution! • Using Internationally accepted best practice. • Co-processing is normal practice in the cement industry world-wide • Co-processing benefits recognised by WWF

  6. Pre-calciner • Gases: ~1200 °C • Raw meal: ~900 °C • Raw meal • CaO/CaCO3 • SiO2 • Fe203 • Al2O3 • Combustion gases: 1800-2200°C • Time > 4- 6 sec at >1450 °C • Clinker : 1450°C > 15 min. Gases self-cleaning (CaO) No ash All minerals in final product Co-processing in a cement kiln

  7. Air Quality Challenges • Potentially a non-issue because emissions are controllable • The emissions from the co-processing of waste are essentially the same as when using conventional fuels. • EPA - FR40 CFR Part 60 • European Union • Stockholm Convention • Co-processing should take place in a regulated environment.

  8. Co-processing and Climate Change

  9. Energy Efficiency Effective Waste Management Unchanged Emission Standards Sustainable Co-processing

  10. Perceptions and Trust • Acknowledge concerns of stakeholders • Communities • NGOs • Public representatives • Cement kiln co-processing is controversial, but accepted internationally as best practice. • We will implement international best practice, to generate confidence and build trust.

  11. Co-benefits • With co-processing: • Waste is diverted from landfills • Natural resource usage is reduced • Climate change impact is reduced • Jobs are created and empowerment is enhanced • National solution (kilns in all provinces except Free State)

  12. ACMP Undertakings on Co-Processing • We will ensure occupational health and safety • We will keep our environment safe • We will not accept listed banned wastes • We will guarantee the quality of our products • We will offer waste management solutions to our partners • We will comply with relevant legislation and promote best practices. • We will communicate transparently

  13. Meeting Energy Challenges Prevent Re-use Recycle Co-processing = Co-Benefits! Recover Meeting Environmental Challenges Meeting Waste Management Challenges Dispose

  14. Conclusion Indeed, co-processing is a sustainable solution that is an important part of the waste management toolkit in South Africa. The ACMP would be honoured to host the committee at a cement operation, as requested in the previous meetings.

  15. We would be glad to take you questions and listen to your comments. Thank You Dumisani Tembe - 084 491 1184 Egmont Ottermann - 082 650 7237