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Mechanical Design. Mechanical components :- have mass- carry loads- conduct heat and electricity- exposed to wear and corrosion- are made of materials- have a shape- must be manufactured. Inter- relations. . Evolution of Engineering Materials. The Design Process. To develop a methodology for selecting materials and processes which is design led, i.e. the design uses as inputs the functional requirements of the design. .
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1. Materials Selection in Mechanical Design by M.F.Ashby MLZ430
Emrah Dolekcekic
2. Mechanical Design Mechanical components :
- have mass
- carry loads
- conduct heat and electricity
- exposed to wear and corrosion
- are made of materials
- have a shape
- must be manufactured
3. Inter- relations
5. Evolution of Engineering Materials
6. The Design Process To develop a methodology for selecting materials and processes which is design led, i.e. the design uses as inputs the functional requirements of the design.
7. The design process
8. A technical system
9. A systems approach
10. Types of design Original design
Adaptive or development design
Variant design
11. Design Methodology
12. Function analysis
13. How to open a corked bottle ?
14. Working principles
15. Function structure and working principles of cork removers
16. Realisation
17. Conclusion Design is an iterative process
It starts with a need statement
The a concept is devised
An embodiment is envisaged and detailed
The embodiment is refined on the basis of ever more refined data
18. Engineering materials and their properties Classes of materials
Intrinsic or atom related material properties
Tailored or microstructure related properties
Non-mechanical properties, such as cost
19. Engineering material families
20. Definition of properties in units Density (kg/m3)
Elastic moduli (GPa)
Fracture strength (MPa)
Resilience (J/m3)
Hardness (GPa)
Toughness (MPa.m1/2)
Loss coefficient (-)
Thermal conductivity (W/mK)
21. Shapes of stress strain curves
22. Material properties (continued) Thermal diffusivity (m2/s)
Specific heat (J/kg.K)
CTE (K-1)
Thermal Shock resistance
Creep resistance
Wear constant (Archard : W/A.P)
Corrosion rate
23. MATERIAL SELECTION CHARTS (bar chart)
24. MATERIAL SELECTION CHART (Bubble chart)
25. Material Property Charts