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Building Your 5.5 HP Tecumseh Engine: A Step-by-Step Guide

This guide outlines the essential steps for assembling the top end of a 5.5 HP Tecumseh engine. Learn about the four crucial steps of combustion: Intake, Compression, Spark, and Exhaust. Follow detailed instructions for installing the cylinder head, push rods, rocker arms, and valve cover. Ensure proper alignment and secure attachment with bolts, taking care not to let small parts fall into the crankcase. Completing this segment is a significant achievement in your engine building journey. Get ready for the next phase!

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Building Your 5.5 HP Tecumseh Engine: A Step-by-Step Guide

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  1. Building the 5.5 HP Tecumseh Cylinder Head, Push Rods, Rocker Arms, Valves

  2. What are the 4 steps of combustion? • 1. INTAKE • 2. COMPRESSION • 3. SPARK • 4. EXHAUST

  3. The 4 Steps of Combustion

  4. Crankshaft

  5. Add The Head Gasket • Make sure the holes line up correctly

  6. Cylinder Head • 1. Put on bolt through the cylinder head AND gasket to make sure the holes line up correctly • 2. Use the 5 bolts and tighten the cylinder head down until snug

  7. Lifting Rods • 1. Place the two lifters into the oval holes as shown. • 2. They should both be at the same height! • 3. DO NOT LET THE LEFT ONE FALL INTO THE CRANKCASE!

  8. The Rocker Arms • 1. Align the retaining clip over the holes in the cylinder head. • 2. Place the Rocker Arm over top and tighten down the Rocker Arm Stud

  9. Valve Cover • 1. Place the valve cover over the cylinder head and align with the holes. • 2. Align the engine lifting bracket with the holes as well. • 3. Tighten down the 4 bolts till snug.

  10. Knock Sensor • 1. Align the Knock Sensor over the gasket and bolt into place using a torq or “star” bit. • 2. Feed the end of the wire through the block as shown.

  11. The 4 Steps of Combustion

  12. HI FIVE! • YOU’VE COMPLETED THE 2ND MOST DIFFICULT PART OF THE ENGNE BUILD!! THE TOP END!!!

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