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This project outlines the design and implementation of an innovative electrical candle as part of the ECE 411 practicum course. It focuses on enhancing skills in PCB layout and soldering while fostering teamwork and programming capabilities. The project explores various features, including the integration of an accelerometer and remote control for interactive light color changes. Key aspects covered include design specifications, schematic layouts, programming requirements, testing strategies, and lessons learned during the development process.
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Electrical candle ECE 411 Practicum Project Dung Vo DucPhan RamiAlshafi TalalAlshammari
Outline • Introduction • Needs • Motivation • Project objective • Alternatives • Requirements • Approach • Design • Schematic & layout • Hardware • Programming • Testing • Results • Lesson learned
Introduction Programmer Layout Designer Programmer Circuit Designer • Decision making • Design specification • Design modeling • Test plan Editor Mechanical designer Tester, Editor
Problem • This is the term project for 411 class to practice for capstone project (PCB layout, solder…) Electrical candle
Motivation • To design a “toy”. • Team work. • Programming. • Fun to do
Objective • Skill practice (PCB layout, soldering…) • Apply knowledge • Complete the requirements. • The design of the electrical candle and it’s prototype.
Alternatives • Alternative features • Airflow sensor vs. acceleration sensor • Powering up the device (solar panels vs. batteries) • Color change dependence (music vs. remote control and acceleration ) • Alternative products • A light that changes colors continuously regardless of motion or any other inputs. Like the Halloween light toy candy. • Light changes due to sound or music • A light that changes with motion like the Play Station 3 wireless controller.
Requirements • Functionality and performance: • The final device should operate in normal environment: ( 25 ° C dry room) • Mode 1: Light colors and intensity is depending on acceleration • Mode 2: light colors and intensity respond to a remote control • Powering the toy: batteries and wall adaptor
ApproachR3T3SD: Research X 3, Think X 3, Specifications, Design • Fast is slow • Workload • Building from scratch vs. purchase • Design for extensibility (3 axis accelerometers vs. 2 axis) • Design for test (test points) • Design for environment (lead free)
Layout • Board dimension: • 2.7 x 2.7 inch(7 x 7 cm) • Fit with the battery holder • Spare space on the board is filled with headers (Port B, C, D) with intention of later extensibility • Thru hold components
Layout - 3D view Image created with Eagle 3D and POV-Ray
Hardware • Microcontroller: ATmega 328P • Accelerometer: Fairchild MMA7260Q • IR receiver: TSOP34338 – 38 KHz IR receiver • RGB LEDs ATmega328(Sparkfun) Accelerometer breakout(Sparkfun) IR receiver (Digikey) RGB LED (Digikey)
Programming • AVR studio 4 is used for programming • Language: C • What need to be programmed? • ADC for accelerometer • Decode IR signal • PWM for RGB LEDs • Source code and explanation are available on Wiki • http://ece411.wikispaces.com/Sourcecode
Test Strategy • Unit tests • Microprocessor • Accelerometer • IR receiver and remote control • Functional test • In Motion mode • In Remote control mode • Power supply test • Operation with batteries • Operation with wall adapter
Methodologies Start by testing beard board Finish by testing PCB • Unit tests • Functional tests • Power tests • Functional tests • Power tests
Results • LEDS color patterns control by: • Motion of the device • Remote control • Power supply: • Operate with 5V wall adapter supply • Operate with 3 AA battery packs 4 PCBs all works, We have 4 electrical candles
Lesson Learned • Multi-cultural team work • Project management • Documentations • Skill: Eagle CAD, programming, soldering… • What need to improve: • Effective meeting • Time management • What would we do differently? • Design more fancy housing • Use surface mount devices • Extend functionalities, e.g. sync LEDs color with music
References • http://ece411.wikispaces.com • http://web.cecs.pdx.edu/~faustm/ece411/