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New solutions for automotive EMC and supply simulation

New solutions for automotive EMC and supply simulation Two specialist companies HILO-TEST started business in 1978 and offers an extensive range of high-voltage test and measurement equipment portfolio. HILO-TEST is a pioneer in the EMC market. The CAR-TESTER was launchd in 2000.

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New solutions for automotive EMC and supply simulation

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  1. New solutions for automotiveEMC and supply simulation SPITZENBERGER+SPIES AND HILO-TEST

  2. Two specialist companies • HILO-TESTstarted business in 1978 and offers an extensive range of high-voltage test and measurement equipment portfolio.HILO-TEST is a pioneer in the EMC market.The CAR-TESTER was launchd in 2000. • Spitzenberger+Spiesoffers the most extensive Supply Simulation System portfolio in the world.The PASXXXX/GN/KFZ family was launcht in 1999. SPITZENBERGER+SPIES AND HILO-TEST

  3. The marketplace • Vehicle-Manufacturer • OEM-Manufacturerfor automotive electronics • Engineeringcompanys SPITZENBERGER+SPIES AND HILO-TEST

  4. The response • Compact Systems • Low power 20 ALowest test cost • High power up to 200 AHighest test quality and efficiency SPITZENBERGER+SPIES AND HILO-TEST

  5. Two companiesOne solution • Spitzenberger+Spies and HILO-TEST • PASxxxx/GN/KFZ and CAR-TESTER XX • Integrated Test Systemfor EMC and Automotive Supply Simulation SPITZENBERGER+SPIES AND HILO-TEST

  6. Transients inautomotive power systems • Test pulse #1This test pulse is a simulation of transient due to supply disconection from inductive loads; as used in the vehicle, it remains connected directly in parallel with an inductive load.Negative pulse 1/2000µs. SPITZENBERGER+SPIES AND HILO-TEST

  7. U t2 Uo td t 10% t3 tr 90% Negative pulse SPITZENBERGER+SPIES AND HILO-TEST

  8. Transients inautomotive power systems • Test pulse #2This test pulse is a simulation of transients due to sdden interruption of current in an inductor connected in series with a divice under test.It simulates transients wich may for example occur due to the following: after the ignition is switched off, dc motors, wich are connected to the same swith as the ignition, may continue rotating due to their inertia, thus acting as generators. Their inductance creates a transient on swithing off the supply line.Positive pulse 1/50µs SPITZENBERGER+SPIES AND HILO-TEST

  9. U 90% tr 10% Uo t td Positive pulse SPITZENBERGER+SPIES AND HILO-TEST

  10. Transients inautomotive power systems • Test pulse #3These test pulses are a simulation of transients, witch occur as a result of the switching processes. The characteristics of these transients ar influenced by distributed capacitance and inductance of the wiring harness.Positive and negative Bursts 5/100 ns SPITZENBERGER+SPIES AND HILO-TEST

  11. BURST single pulse U t4 t5 Period Voltage Frequency t ta t1 td Burst SPITZENBERGER+SPIES AND HILO-TEST

  12. Transients inautomotive power systems • Test pulse #6This test pulse is a simulation of transient at the moment of current interuption in the ignition coil.Negative pulse 60/300 µs SPITZENBERGER+SPIES AND HILO-TEST

  13. Standards • ISO 7637 (1990) / DIN 40839 • ISO 7637 (1999) • ISO 7637 for 42 V (2002 ?) • Audi, VW, Ford, General Motors, DaimlerCrysler, PSA SPITZENBERGER+SPIES AND HILO-TEST

  14. ISO 7637 (1990) / DIN 4083912 V System SPITZENBERGER+SPIES AND HILO-TEST

  15. ISO 7637 (1990) / DIN 4083924 V System SPITZENBERGER+SPIES AND HILO-TEST

  16. ISO 7637 (1999) draft12 V System SPITZENBERGER+SPIES AND HILO-TEST

  17. ISO 7637 (1999) draft24 V System SPITZENBERGER+SPIES AND HILO-TEST

  18. ISO 7637 (42V) SPITZENBERGER+SPIES AND HILO-TEST

  19. Individual Standards • Audi/VWTest pulse #1 (24V) 1/2000 µs Ri 20 OhmTest pulse #2 (24V) 1/200 µs Ri 20 Ohm • FordTest pulse CI 220B 1/50 µs Ri 4 Ohm • General MotorsTest pulse #7a/b 1/50 µs Ri 2 Ohm SPITZENBERGER+SPIES AND HILO-TEST

  20. Individual standards • PSATest pulse S1 1/20000 µs Ri 10 Ohm Vs –80V • Test pulse S2 0,2/1 µs Ri 30 Ohm Vs –400 V SPITZENBERGER+SPIES AND HILO-TEST

  21. Simplified summaryISO 7637 (1999) • Pulse #2lower Ri 2 Ohm • Pulse #1 for 24 V supply voltagedifferent pulse shape 3/1000µs and Vs –600 V • Pulse #1 and #2no positive tolerance for rise time • Pulse #2b new • Pulse #6 not needed SPITZENBERGER+SPIES AND HILO-TEST

  22. CAR-TESTERFeatures: • Compact and economic. • Including DIN/ISO pulses 1, 2, 3, 6 ....andswitch off transients acc. To DIN 40839-1 • Including the artificial network, electronic power switch and one output for the EUT. • High quality EFT at high current output. • Remote or manual control. SPITZENBERGER+SPIES AND HILO-TEST

  23. Ub = 56V PAS +SENSE K30 PS-short 10k K27 +SENSE 2 extern -SENSE IPG / EFT : Puls #1, Puls #1a,1b Puls #2 Puls #6 Puls #3 40 /20 /10  5µH BAT PS-OFF K13 50 Um 100:1 Gate- ansteuerung Clamp-out EUT 0.1µ S K20 K19 Im K24,25 Schematic CAR-TESTER and PAS SPITZENBERGER+SPIES AND HILO-TEST

  24. Available Test Systems • CAR-TESTER 25 A / 100 Alow budget solution for switch mode power supply or PAS 1000/GN/KFZCAR-TESTER I 35 A / 50 Afor EMC Basic System PAS 1000or PAS 1000/GN/KFZCAR-TESTER II 100 A / 150 Afor PAS 2000/GN/KFZCAR-TESTER III 200 A / 320 Afor PAS 5000/GN/KFZ SPITZENBERGER+SPIES AND HILO-TEST

  25. CAR-TESTER • CAR-TESTER 25 A / 100 Alow budget solution for impulse #2b and #4via switch mode power supplyor PAS 1000/GN/KFZ with analogue input • Analogue control output for impulse #2b and #4 • Short circuit protected 100 A / 1 sec • OptionsPS 30-10 power supply 30 V / 10 APS 30-20 power supply 30 V / 20 APS 60-20 power supply 60 V / 20 A * SPITZENBERGER+SPIES AND HILO-TEST

  26. CAR-TESTER XX • CAR-TESTER I 35 A / 50 ACAR-TESTER II 100 A / 150 ACAR-TESTER III 200 A / 320 A • Interface for SyCore • Switch for direct power output • High current artificial network • Software to control the complete system SPITZENBERGER+SPIES AND HILO-TEST

  27. Together we build a powerful and competitive Test System • HILO-TEST and Spitzenberger+Spies offers now a extensive range of inovative Test Systems for EMC and Automotive Supply Simulation, complemented by a unique, integrated software environment. SPITZENBERGER+SPIES AND HILO-TEST

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