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Rotolining is a technique that allows a chemically modified polyethylene & various materials to bond with metals to line metal vessels, chemical storage tanks, carbon steel pipes and fittings.<br>Rotolining is a unique process that has recently seen significant advantages in part complexity and material performance. This technique allows for a seamless polymer internal lining to be applied to the interior surface of metal structures. The use of high performance thermoplastics in Rotolining assures that this process will continue to grow and be accepted as an industry standard.<br>In the rotolining process, granular resin which acts as an internal coating is placed inside the structure to be lined and all openings are covered. The structure is heated while simultaneously being rotated about two axis. The resin melts and flows evenly over the entire inner surface of the structure, bonding to the metal substrate. Once cooled, the result is a monolithic corrosion and chemical resistant lining that conforms to complex shapes and is virtually free of stresses.<br>Some of its major industrial applications includeu2014<br>1)tSaline Water Handling Systems<br>u2022tOil & Gas Sector <br>u2022tBallast Water <br>u2022tWater Based Fire Fighting Systems <br>u2022tWater Treatment Plants <br>2)tChemicals Sector <br>u2022tAcid Tanker & Vessels <br>u2022tReactors & Receivers <br>u2022tTransmission lines<br>3)tCritical Spares Replacement<br>Rotational lining is a technology which allows us to bond a uniform, seamless polymer layer to the interior of virtually any metallic structure, regardless of shape and complexity. It is mainly used by Oil and Gas industry, water treatment, ship building & maintenance, thermal power plants, MEP contractors, thermal power plants, and more. <br>Polycon Gulf Ltd is part of Al Nasser Industrial Enterprises LLC, a prominent Industrial Group with manufacturing activities spanning diverse verticals like Steel, Polymers, Fabrication and Industrial intermediates. They are highly recognized for being the only company in the UAE to of
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EXTEND YOUR ASSETS’ LIFE USING ROTO / POLYMER LINING Polycon is the only company in the UAE to offer Roto / Polymer Lining for Corrosion Protection. Roto / Polymer Lining is a technique that helps prevent corrosion caused by a wide range of acids, alkalies, oxidizers, solvents and salts by applying a layer of polyethylene enriched with corrosion resistant chemicals. The lining process forms a protective layer of 2-11 mm thickness which is maximum compared to all other linings. BENEFITS INDUSTRIES APPLICATIONS • Carbon Steel Pipes, Spools, Headers & Fittings • Acid Tankers & Vessels • Reduces Breakdowns - Longer & Reliable uptime • Leads to reduction in assets’ life cycle cost • Oil & Gas • Chemical • Fertilizer • Thermal Power Plants • MEP & Maintenance polycongulf.com
Seamless Lining 2-11mm Lining Thickness Mechanically bonded, no adhesives Complex Shapes ADVANTAGES • Strong chemical resistance - protects from most acids, alkalies, oxidizers & solvents • Significantly longer and reliable uptime • Substantial savings on life cycle cost • Reduces breakdowns and maintenance costs • High impact resistant • No impact on the structural integrity of part being lined • Drastically reduces permeation through coating & possible corrosion of the metal substrate • Seamless construction with a smooth interior surface - reduces failure points • Mechanical bonding eliminates adhesives - A fully bonded liner reduces the risk of delamination ROTOLINING BENEFITS COMPARED TO OTHER TECHNOLOGIES Rotolining (PE) Powder Coating Epoxy Coating Particulars Sheet Lining FRP Glass Lining Exotic Alloy Seamless Liner Mechanically Bonded Liner Complex Shapes Thick Liner ( 2-11mm ) Resists Abrasion Easily Repaired Impact-resistant No Direct Internal Access Reuse Existing Structures
OUR CAPABILITIES Internal Diameter in (mm) Maximum Length in (mm) Description of Article Minimum Maximum Straight Pipe - Small 50 600 3,500 Straight Pipe - Big 600 3,000 4,500 Equal Tee 50 600 2,000 Manifolds 50 600 2,000 Acid Tanker / Vessels 600 3,000 4,000 Straight, Single & Double Bend Spool - Small Straight, Single & Double Bend Spool - Big 50 600 1,750 600 3,000 2,000 INDUSTRIES Ship Building Oil & Gas OTHER INDUSTRIES • Petrochemical • Fertilizer • Thermal Power Plants • MEP & Maintenance • Fire Fighting Equipment Manufacturers Chemicals & Chemical Transportation Water Treatment Plants
MANUFACTURING QUALITY PRODUCTS IN THE UAE SINCE 1993 Polycon Gulf Limited (Polycon) is a part of Al Nasser Industrial Enterprises LLC, a prominent Industrial Group with manufacturing activities spanning diverse verticals like Polymers, Steel and Intermediaries. Since its inception in 1993, Polycon has been a market leader in UAE with a sterling track record of over 25 years. Polycon has a strong presence across Oman, Bahrain & KSA through joint ventures. The Company’s manufacturing philosophy has always focused on Quality and Service. Polycon has a one of a kind “State-of-the-art” Laboratory and Quality Testing Facilities, besides being TUV and ISO 9001 Certified. Polycon is proud to be registered as a preferred vendor with government bodies like OSHAD, SGS, Ministry of Economy, Civil Defense, Chamber of Commerce, ADCE, DEWA, Food Safety Department to name a few and private sector giants like EFECO ,Trinity and others. Their patronage is a testimony to our strength and capabilities when it comes to quality, environment, safety and customer friendliness. Polycon also provides custom molding solutions to various industries as per requirement. Other products from Polycon include - Road & Track Barriers, Portable Restrooms, Spill Containment Pallets and more. CALL NOW FOR MORE INFORMATION Abu Dhabi:Head Office -Tel: +971 2 505 9160 Fax: +971 2 631 8007 Factory - Tel: +971 2 554 0360 Fax: +971 2 554 0361 polycon@anieuae.com polycongulf.com Dubai: Tel: +971 4 236 2137 Fax: +971 4 236 2147 Al Ain: Tel: +971 3 721 2690 Fax: +971 3 721 7967
