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Filling and Loading Station PowerPoint Presentation
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Filling and Loading Station

Filling and Loading Station

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Filling and Loading Station

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  1. Filling and Loading Station TECHNICALS CARACTERISTICS CAPACITY OF TANK : 25 Kg MANUFACTURER : NEU YEAR 1996 N° OF FABRICATION : 812.K5/8.943 POWER SUPPLY : 3 X 400 VAC + PE - 50 Hz SIEMENS 135u PLC ACCURACY TOLERANCE : +/- 1%

  2. TECHNICALS CARACTERISTICS TANK CAPACITY 175 litres TANK WORKING CAPACITY : 150 LITRES MANUFACTURER : CELLIER YEAR 1994 POWER SUPPLY : 3 X 400 VAC + PE - 50 Hz SPEED SCAPER AGITATOR : 12 à 24 tr/min SPEED HOMGENISER : 1500 à 3000 tr/min For more information see PDF file joint Solution Preparation

  3. High Shear Mixer Gral 600 • TYP : GRAL 600 • YEAR : 1996 • MANUFACTURER : MACHINES COLLETTE NV • SERIAL NUMBERS : 93GRI06000031 • THE GRAL 600 IS A HIGH SHEAR MIXER GRANULATOR • THAT IS ABLE TO : • GRANULATE PRODUCTS • DISCHARGING POWDER FROM IBC MATCON • DRY MIXING • SAMPLING OF PURIFIED WATER • WET MIXING MIXING BY ADDITION OF PURIFIED WATER • GRANULATION • UNLOADING WET GRANULES THROUGH A WET MILL • TECHNICALS CARACTERISTICS • WEIGHT : 3950 kg • SUPPLY POWER : 3 x 400V, 50 Hz, 125A • ENPOINT MAX : 50 kW • TOTAL WATER QUANTITY : 0- 100 kg • MIXER TIME : 0 –30000 sec • ALL PARTS OF THE MIXER-GRANULATOR IN CONTACT WITH THE PRODUCT ARE MADE OF STAINLESS STEEL GRADE 316L • BOWL • TOTAL VOLUME : 600 LITRES • PROCESS BATCHES :min 200 – max 500 LITRES OF POWDER

  4. Intermediate Bulk Container PHARMATECH TYP : GF YEAR : 1994 MANUFACTURER : PHARMATECH NUMBERS : 15

  5. FLUID BED GRANULATION MANUFACTURER : GLATT AG TYPE : WST-CD 120 - BD YEAR 1996 AUTOMAT SIEMENS S5 VOLTAGE SUPPLY : 3 X 400V – 50 Hz POWER : 57.5 kW CAPACITY TANK : 500 LITERS WEIGHT : 2800 kg SWITCH CABINET

  6. PRODUCT FILTER HOUSING • DIAMETER : 1800 mm • NUMBER OF FILTER : 4 X WSG-15-S • FILTER DIAMETER : 550 mm • FILTER AREA : 16 m2 (4 x 4) • FILTER TYP : PA/CF 5 µ, ANTISTATIC • 4 Filterchambers with separete Filters

  7. INLET AIR HANDLIG UNIT • FILTER • OUTPUT FILTER : QUALITY PES9373 • PRIMARY FILTER : QUALITY EU4 / BAG FILTER • INTERMEDIATE FILTER : QUALITY EU 8/9 / BAG FILTER • FINE FILTER : QUALITY HEPA 12 / BOX FILTER • FROST PROTECTION HEATER • AIR VOLUME : 7000 m3/h • MAIN HEATER • STEAM PRESSURE : 3 BAR • STEAM COMSUPTION : 428 kg/h • TEMPERATURE RANGE : -0/ +100 °C • HEAT RATING : 895,230 Kj/h • FOREEZE PROTECTION HEATER • TEMPERATURE RANGE : -30/ +70 °C • STEAM CONSUMPTION : 107 kg/h • HEAT RATING : 213,150 Kj/h

  8. OUTLET AIR HANDLING (FILTER POLICE) FILTER TYP : ANTISTATIC FLOW : 7,000 m3/h FIRST LEVEL : QUALITY EU7 - QUANTITY 3 SECOND LEVEL : QUALITY EU12 - QUANTITY 3

  9. OUTLET AIR FAN WEIGHT : 700 kg AIR VOLUME : 7000 m3/h STATIC PRESSURE : 125 mbar POWER : 45 KW VOLTAGE SUPPLY : 3 x 400V – 50Hz MOTOR SPEED : 2,940 urpm CIP SYSTEM (CLEAN IN PLACE) HEAT EXCHANGER : TYP PLATE HEAT EXCHANGER STEAM PRESSURE : 3 bar STEAM COMSUPTION : 2,059 kg/h PUMP : 11 kW VOLTAGE SUPPLY : 3 x 400V – 50Hz PURIFIED WATER COMSUPTION : 8,8 m3/h NOZZLES COMSUPTION : STATIC NOZZLE : 6 x 90 LITERS PER MINUTES = 360 lts/min DYNAMIC NOZZLE : 7 x 40 LITERS PER MINUTES = 280 lts/min

  10. ENERGY DEMAND COMPRESSED AIR MIN PRESSURE : 5.5 BAR (90 psi) MIN PRESSURE : 10 BAR (150 psi) CIP COMPSUTION : 150 m3/h FLUID BED COMPSUTION : 25 m3/h COMPRESSOR NEED : 150 m3/h QUALITY : WITHOUT OIL AND WATER STEAM AT 3 BAR (143.5°C) CIP COMPSUPTION : 2,059 kg/h HEATER COMSUPTION : 535 kg/h MAX : 2,059 kg/h PURIFIED WATER CIP COMPSUPTION : 28.8 m3/h AT 2 BAR POWER FAN UNITY : 45.0 kW CIP PUMP : 11.0 Kw SWITCH : 1.5 Kw MAX : 57.5 kW

  11. WEIGHT • FLUID BED : 2,800 kg • OUTLET AIR FAN : 700 kg • POWER CABINET : 300 kg • SWITCH CABINET : 200 kg • POLICE FILTER : 600 kg • QUICK ACTION STOP VALVE DN 500 : 200 kg

  12. Final Sieving • TECHNICALS CARACTERISTICS • CAPACITY TO DISCHARGE A 600 LITRE IBC CONTAINING 180 Kg • OF GRANULES IN A CONTROLLED AND CONSISTENT MANNER IN • TIMES BETWEEN 15 AND 45 MINUTES. • MANUFACTURER : KEMUTEC • YEAR 1994 • MATERIAL OF CONSTRUCTION : 316 STAINLESS STEEL • FOR ALL PRODUCT CONTACT PARTS • SERVICE REQUIREMENTS : • DRIED AIR AT 6 BAR • SINGLE PHASE ELECTRICAL AT 220-240 V AND 50 CYCLES/SECOND.

  13. PHARMALIFT BLENDER TYP : SL406 YEAR : 1994 MANUFACTURER : SERVOLIFT THE IBC BLENDER IS A HYDRAULICALLY POWERED MACHINE FOR CLAMPING LIFTING AND ROTATING AN IBC FULL OF POWDER GRANULES TECHNICALS CARACTERISTICS COLUMN WEIGHTS APPROX : 900 kg SUPPLY POWER : 3 x 400V, 50 Hz, 11 KW (4 WIRE – NO NEUTRAL) SPEED RANGE : 5 18 rpm TIME RANGE : 0 – 999 s FREQUENCY OF BLEND : AVERAGE FREQUENCY OF 1 PER HOUR (8 PER 8 HOUR DAY) CAPACITY FOR THE LIFTING AND BLENDING : 1200 LITERS COMPRESSED AIR : 6.9 BARS 3200 mm

  14. PANEL A (TO CONTROL CLAMPING FUNCTIONS) PANEL B LAUER INTERFACE (TO CONTROL BLENDING FUNCTIONS) ELECTRICAL CABINET

  15. COLUMN HYDRAULIC POWER UNIT