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Direct Part Marking by laser technology

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23 diapositives · 607 Views · Nov 26, 2012

Direct Part Marking by laser technology. Jörg Plumanns. Company Profile. Founded in 1999, based in Liège Manufacturer of laser sources and solutions for the industry in : Marking & traceability Laser plastic welding Surface treatment Staff : 14 people 1 Spinoff : Trackinside SA

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  1. Direct Part Marking by laser technology Jörg Plumanns

  2. Company Profile • Founded in 1999, based in Liège • Manufacturer of laser sources • and solutions for the industry in : • Marking & traceability • Laser plastic welding • Surface treatment • Staff : 14 people • 1 Spinoff : Trackinside SA • ISO 9001: 2008

  3. Our Mission • Turning ideas into machine: • From first tests to a complete dedicated line : Systems Global Solutions Expertise Confidential - Lasea Belgium 3

  4. Laser Marking & Traceability Laser Marking Technology Global solution for traceability :

  5. Laser marking • Quick • Contact Free • Permanent • No preparation before marking • Compatible with a wide range of materials (plastic, steel, woods, glass, paper..) • No ink or other contaminants • Reliable & highly productive • Nevertheless : • All materials cannot be marked with a unique type of laser. • Marking results depend on the material. • Laser safety standards must be respected. • Higher Investment compared to other marking technology but maintenance free.

  6. Laser marking >< other technologies

  7. Laser Marking & Traceability Direct Part Marking : Colour Change Materialremoving Engraving Foaming

  8. Datamatrix • 2-dimensional barcode – GS1 DataMatrix: Characteristics • Minimum footprint • High storage capacity • Coded with redundancy, 100% reliable • Needs only 20% of contrast to be readable • Image pattern readable within 360° • Ideal for Automatic ID & traceability

  9. Datamatrix • Information density for 40 alphanumericcharacters: • LinearBarcodeDataMatrix • Up to 100% more data on 1/10th of the size !!!

  10. Surgical Instruments Tracking • The Challenge : • Automatic readout of • small sized ( 2,5*2,5mm ) • Permanent Unique Device Identification ( UDI ) • On instruments made of ≠ materials ( steel, titan, . . .) • To monitor the surgical instrument park in a hospital • Reliably over thousands of autoclave cycles

  11. Surgical Instruments Tracking CETIM France, independent test : • Compared AIDC technologies • for marking of instruments • Alphanumeric Laser Marking • LinearBarcode • InfodotDatamatrix • Dot PeeningDatamatrix • LaserMarkingDatamatrix • RFID

  12. Surgical Instruments Tracking • The ID technologies : • RFID - can dislocate due to shock, but ok if incorporated • DataMatrixDot Peening - bad contrast/needs even surface • DataMatrixInfo Dot - dislocates after some autoclave cycles • DataMatrixLasermarking - gives durable good results

  13. Surgical Instruments Tracking • The benefits : • Make sure each instrument stays in itsdedicated box • Speed up the reconstitution of the surgical boxes • Link the instrument history to the patient to identifyrisk populations (Creutzfeld Jacob Disease ) • Eliminatehuman identification errors • Identifymissing instruments in a box • Identifyproblems in the wash cycles • Stock optimisation & costcontrolling • . . . .

  14. Direct Part MarkingExamples Marking of syringe combs for anti mix-up solution Material : PC Laser : Fiber Laser FL20

  15. Direct Part MarkingExamples • Marking of flip-offs for AIDC or visual inspection • Material : anodised aluminium • Laser : Fiber Laser FL20

  16. Direct Part MarkingExamples Marking of pharmaceutical packaging Production line for different box sizes Marking on lasersensitiveinkwith CO2 laser

  17. Track & Trace in automotivesector Marking of catalyticconverters Automatichandling, reading, updating & rewriting of data Material : ceramic, Laser : CO2

  18. Our Products for laser marking • Model : CL10, CL20, CL30, CL40 • Wavelength : 10.600 nm • Average CW power : from 10 to 40W • Cooling : Air cooled • Connection : USB / Ethernet • Electrical supply : Mono+Earth 50 or 60 Hz 100-240V • Red Aiming beam • 2D Marking field : from 70x70 mm to 240x240 mm CO2 Laser

  19. Our Products for laser marking • Model : FL10,FL20, FL30 – 1064 nm • Wavelength : 1064nm • Average power available : 10 & 20W • Peak Power : 5 & 10 kW • Pulse duration : 100 ns • Repetition rate : 20 to 100 kHz • Cooling : Air cooled • Connection : USB / Ethernet • Electrical supply : 220V Mono, 50Hz, • Red Aiming Beam • 2D Marking field : from 70x70 mm to 290x290mm Pulse FIBER Laser

  20. Customised solution LASEA develops turn-key laser marking systems based on your specifications: LASEA is in a unique position to provide global traceability solutions :

  21. Standard products Components & systems • « Get from us OEM lasers and associated products to succeed in a quick integration » • Workstations • Laser Sources • Accessories

  22. Quelques références

  23. Merci pour votre attention LASER ENGINEERING APPLICATIONS S.A. Liege Science Park Rue des Chasseurs Ardennais, 10 B-4031 ANGLEUR Joerg Plumanns Tél : +32 (0)4 365 02 43 Email : jplumanns@laser-ea.be Web site : www.laser-ea.com